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Product Documentation

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Kegging Equipment

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Fermentation Equipment

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benchy range

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Product Documentation

KegLand Product Documentation | User Manuals | Guides

This is the new home for KegLand Product Docmentation

Series X User Guide

Series X User Guide | User Manual

Designed to be the most cost effective, efficient and reliable kegerator on the market. Rated to Climate Class T so it can handle Australian weather. Compact, but can easily hold 1 x 50L commercial keg or up to 4 x 19L corny kegs!

Compared to the KegLand Series 4, the Series X is:

  • 10% more power efficient

  • 15% faster cooling and better cooling in hotter climates

  • 40% Thicker Side Walls for reduced heat ingress

  • 15% More Energy Efficient

  • 30% Larger Evaporator

  • 25% Larger Condenser

  • 15% Faster Cooling

  • Larger Font Fan

  • Larger, improved compressor

  • Internal LED light (Series X.1 and later)

  • 2x KL10788 Carbonation Cap gas bulkhead threads as standard

  • FITS 4 UP TO 4 CORNY KEGS

Specifications

  • Climate Class: T (Tropical)

  • Refrigerant: R600a

  • Rated Current: 0.80A

  • Power: 85 Watts

  • Capacity: 187L

  • Voltage: 220-240V

  • Hz: 50Hz

Dimensions

  • 600mm wide

  • 640mm deep

  • 840mm high

  • 890mm high with castors (fridge component only, not including font, guard rail or drip tray

Dimensioned drawings available here

Quick Start Guide

Series X User Guide | Quick Start Guide

IMPORTANT SETUP INFORMATION

If kegerator has been moved/delivered do not turn it on unless it has been standing upright for at least 24 hours. Failure to do this will void warranty and may damage the kegerator. Leave the kegerator upright for at least 24 hours before plugging in mains power after receiving and unboxing

Only tip kegerator onto right hand side (as seen from the front), when installing castors etc. Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

CO2 gas can be dangerous. Make sure to always use CO2 in a well ventilated space

Never exceed 40psi in your keg system

Always flush chemicals from the beer line completely before tapping keg

Always check for gas leaks once the kegerator is set up

Ensure there is at least 100mm clearance on each side of the kegerator after installation. Failure to allow adequate clearance will impact cooling performance and void warranty

Inclusions

IMPORTANT

Setup

Please refer to this video for a detailed guide to setting up a kegerator.

For detailed, step by step instructions, read on!

Balancing Lines & CO2 Pressure

Series X User Guide | Balancing Beer Lines

Beer Line Diameter and Length Correlation

To ensure you get a consistent pour with the correct amount of head it is important to ensure the length of beer is correlated with the internal diameter of the EVABarrier hose. The suggested length of beer line for each internal diameter is outlined below.

To get a great pour with good head the length of the beer line needs to be adjusted according to the internal diameter of the line and to the carbonation level of the liquid being dispensed. Broadly speaking, the smaller the internal diameter of the beer line the less line is required to get a good flow. For that reason, the standard line used for beer line in all KegLand Font Kits is KL06224

Please refer to this chart for a guide to appropriate beer line length for different diameter line:

Beer Line Length Guide

Internal Line DIameter
Suggested Beer Line Length

KegLand Font Kits come with pre-cut lengths of beer and gas line. These are typically sized to allow at least 1.5m per length and thus do not need to be cut down in size.

If cutting your own lengths of beer line it is best to start at the upper end of the suggested range and cut the beer line down in size until the desired pour speed is achieved. The faster the pour, the more likely you will get too much head/foam in the glass and also a fast pour can 'knock' carbonation out of solution resulting in a beer with too much head but no carbonation!

Thus, for example, if starting with 4mm ID line start with a 2m length and cut down in 100mm lengths until the desired pour is achieved.

4mm ID line is often the best choice in a short draw (kegerator) setup as it means less overall length of beer line is required which means the kegerator will be less cluttered. It also reduces the amount of beer sitting in the lines between pours.

To see how much beer is in the line (approximately) please refer to this table:

Internal Diameter
Minimum length of line
Beer per metre in line (approx)
Total beer in line (approx)

The downside of 4mm ID beer line is that it is quite hard to fit over barbs. We highly recommend using duotight fittings instead as they are very easy to use and install. They can also be readily swapped out if required - for example, if you decide to change the number of taps and kegs in your setup. All KegLand kegerator kits come with duotight fittings as standard.

Balancing the Kegerator with CO2

If you are not sure about temperature, carbonation levels and CO2 pressure for serving, setting the kegerator to 2­°C and the regulator to 12psi is appropriate for most situations.

To produce the perfect pour, a number of variables need to be balanced. These include the beer line length, carbonation level of the beer and storage temperature of the keg.

The temperature of the beer in the keg correlates directly to the carbonation level. Thus, a beer at 4°C will have less carbonation than a beer at 2°C at the same CO2 pressure.

For most styles of beer, you should be aiming for a carbonation level of between 2.2-2.8 volumes of carbonation. 2.6 volumes of carbonation can be considered a good average level for most beers. If you are unsure of the carbonation level of the beer IE If it is a commercial keg then assume it is at 2.6 volumes of carbonation.

To achieve a specific carbonation level refer to this and match the temperature of the kegerator to the desired carbonation level. Typically kegerators would be set to maintain a temperature between 0-3°C. Typically, 2°C is the perfect temperature for most beer styles.

The pressure at which you dispense the beer should be slightly higher than the carbonation pressure (~10% higher).

For example, to carbonate to 2.6 volumes at 2°C you would carbonate the beer at approximately 11psi and then serve the beer at approximately 12psi.

The pressure at which you serve the beer should be determined as above - thus the carbonation level determines the serving level. Do not try to fix a fast or slow pour by adjusting the pressure. Too low a pressure will result in flat beer, and too high a pressure will cause over-carbonation.

If you think that you have over carbonated your beer you may need to release the Pressure in the keg and then set it to your desired pressure according to the carbonation chart above. Do not release pressure in the keg by pulling the PRV on the regulator as this can result in liquid being pulled into the regulator and potentially causing damage to the regulator.

If you wish to have beers of different carbonation levels in the kegerator then you can use a KL10870 to have two different serving pressures. Alternatively a KL15035 can be installed on the gas lines which allows individual control of each line.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the reguator to 12psi will suit almost all beer styles

Tee Bar Font Kits

Series X User Guide | Tee Bar Font Kits

Tee Bar Fonts

  1. Remove the caps from the end of the fonts and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. NOTE: Install shanks from the middle of the font outwards

  3. Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to

  4. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

  5. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font. Angling the shank off to the side slightly is generally easiest

  6. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  7. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  8. Repeat for all other duotight compatible short shanks and beer lines

  9. Feed the beer lines from the duotight compatible short shanks into the kegerator

  10. Using the included M5 x 30mm bolts, mount the font onto the kegerator after feeding the lines through into the kegerator

  11. Attach each EVABarrier beer line to a or

  12. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  13. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

EVABarrier Gas Line Setup (Four Tap Tee Bar Font Kits)

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

  3. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 4 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Pieces

  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Font Kit Assembly

Series X User Guide | Font Kit Assembly

KegLand Kegerators can be configured with different font and tap options.

Depending on the kegerator, you can have from 1 - 8 taps, or possibly more with the Grand Deluxe range.

Fonts and taps can also have different configurations - you may chose standard , the black or possibly you need (if serving highly carbonated beverages, for example)

Fonts can be a standard tower configuration, a tee bar or a super slim tee bar type.

All KegLand Font Kits (as opposed to Font Only) include beer and gas line, shanks and duotight connectors (where necessary), standard black tap handles for NukaTaps and all required beer and gas line, as well as tee pieces to split the gas line as needed. A 7 in 1 tool for easy font and shank assembly is also required. The exact inclusions depend on the type of font and number of taps - please refer to the product page for the font kit for details.

Please refer to the guide below for the selected font kit assembly

Compatible font options include:

(only suitable for Series X Plus)

(only suitable for Series X Plus)

Operation

Series X User Guide | Operation

Display Panel Legend

  1. Cooler (Down) Button

  2. Warmer (Up) Button

  3. Temperature

  4. Celsius/Fahrenheit Indicator

  5. Fan Indicator

  6. Celsius/Fahrenheit Button

  7. Fan Button

Adjusting the Set Point Temperature

To adjust the Set Point Temperature:

  1. Press and hold the Up button for 5 seconds. The display will flash and show the current Set Point Temperature. This is a Child Safety Lock feature to prevent accidentally changing the Set Point Temperature.

  2. Press the Up or Down buttons to modify and save the Set Point Temperature. When the display stops flashing the new Set Point Temperature will be saved.

NOTE: The Up or Down buttons must be pressed repeatedly to change the temperature. The temperature will not continue to change if the button is held down - this is a child lock feature.

Change Display between Celsius and Fahrenheit

To change the displayed temperature between Celsius and Fahrenheit press the °F/°C button. Press it again to revert to the previous units.

Fan Operation

The fan is designed for continuous operation. This will help maintain a consistent temperature. In addition, directing the font fan conduit inside the font can assist with keeping the taps and beer lines cold, which helps to minimise 'first beer foam' issues. If desired the fan can be turned on and off manually using the Fan Button. When the fan is on, the fan icon will be displayed.

Temperature Calibration

If there is a large variance between the displayed temperature (IE the temperature of the internal temperature probe and the actual internal temperature of the kegerator (as measured by a calibrated thermometer) then the Temperature Offset can be adjusted from -10°C to 10°C

A Temperature Offset will offset the displayed temperature by the entered amount.

Thus, if the displayed temperature is 2°C but the actual internal temperature is 4°C, an offset of +2°C is required.

Note: In most cases this is not necessary to be adjusted. There will be minor temperature differences in the kegerator due to airflow etc.

To Adjust the Offset

  1. Press and hold the Up and Down buttons for approx 5 seconds - until the display flashes SC

  2. Once the display flashes SC, release the Up or Down buttons and press the °F/°C button. This will display the current Offset Temperature (which should be 0°)

  3. Press the Up or Down buttons to modify the Temperature Offset (from 10°C to -10°C)

  4. Once the desired value is displayed it will be saved after the display stops flashing (approx. 5 seconds)

  5. The display will revert to the current kegerator temperature. This will be different to the value displayed before the offset adjustment was made if the operation was performed correctly.

Cleaning Kegerator

The exterior of the kegerator can be cleaned with a damp microfibre cloth and a mild spray cleaner. Stainless polish may be used on stainless surfaces (such as fonts etc). or solutions may also be used instead.

Monitor the evaporator plate (at the back of the kegerator on top of the compressor). In normal use this should not be filled with water as the heat generated by the compressor will evaporate normal levels of water. If there is excessive water in the evaporator plate or it is overflowing please refer to

The interior of the kegerator may be cleaned in the same manner. It is not uncommon for some mould to be present inside the kegerator due to the nature of use. If present, clean with a mild mould remover spray and a damp microfibre cloth. Be careful to not get mould spray on any fittings such as keg posts or disconnects.

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

4mm

1.5m

12.5ml

19ml

5mm

2m

20ml

40ml

6mm

3m

28ml

84ml

4mm ID x 8mm OD Double Wall EVABarrier
Carbonation Chart
dual pressure regulator
inline regulator
Balancing Lines & CO2 Pressure
liquid ball lock disconnect
keg coupler
MK4
MK5
this guide
commercial (brewery made)
homebrew
Attach duotight reducer to short shank
Tightening Short Shank with 7 in 1 tool
Quadruple Gas Line Configuration
stainless NukaTaps
Stealth Bomber NukaTaps
Flow Control NukaTaps
Single Tap Brushed Stainless Font Kit
Double Tap Brushed Stainless Font Kit
Triple Tap Brushed Stainless Font Kit
Quadruple Tap Brushed Stainless Font Kit
Single Tap Black Phantom Font Kit
Double Tap Black Phantom Font Kit
Triple Tap Black Phantom Font Kit
Quadruple Tap Black Phantom Font Kit
4 Tap T-Bar Brushed Stainless Font Kit
6 Tap TT Bar Brushed Stainless Font Kit
8 Tap TT Bar Brushed Stainless Font Kit
Cover

Single, Double & Triple Tower Style Font Kits

Cover

Quad Font Tower Style Kits

Cover

Tee Bar Font Kits

StellarClean PBW
StellarOxy
Troubleshooting
Display Panel Legend

Leak & Pressure Testing

Series X User Guide | Leak & Pressure Testing

Important

Performing a CO2 leak test is important to ensure that your system will hold pressure and that there are no leaks in any connections in the system.

If there are any leaks this can result in the CO2 cylinder becoming empty in a short period.

Initial pressure testing can be performed in two different ways. If leaks are detected an Isolation Test can help determine the location of he leak.

Method 1 - Pressure Decay Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Turn CO2 cylinder valve off

Once pressurised, turn the valve handle on the CO2 cylinder clockwise until the valve is turned off

4

Check Pressure

Wait for at least two hours then check the pressure reading on the right hand (low pressure) gauge of the regulator

If the pressure reading has not changed (so is still reading ~20psi) then there are no leaks in the system

If the pressure has dropped a noticeable amount then it is very likely there is a leak in the system. Use Method 2 - Detergent Bubble Test to locate the leak. Note: Even if this test is passed it is quite a good idea to perform this test in any case

Method 2 - Detergent Bubble Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 40-50psi. Wait for the empty keg to fill with CO2 to ensure the system is properly pressurised. Note: We use a higher pressure in order to make any leaks easier to detect. Ensure there is no beer in the keg as it may become over-carbonated

3

Check For Leaks

Using a soapy water solution (washing up liquid and water is perfect for this) in a spry bottle or simply dabbed on, check for leaks at all connections. The soapy water spray will slowly bubble if there are any leaks.

Connections to check include:

• The connection between the CO2 cylinder and the regulator • All duotight connections including the 8mm x FFL duotight connected to the regulator, ball lock disconnects and keg coupler, the 6.5mm x 8mm duotight reducers connected to the short shanks and the 8mm duotight tee pieces • Around ball lock disconnects and keg couplers when they are connected to the keg • Around the lid of a Cornelius keg • Make sure to remove the ball lock disconnects from the posts of the ball lock keg and check the post itself for leaks

IMPORTANT: Do not spray any duotight fittings with StellarSan or phosphoric acid solution to perform a leak test.

4

Perform a Pressure Decay Test

Once any leaks have been located and fixed, perform another Pressure Decay Test to ensure that the system holds pressure

Isolation Test

If any CO2 leaks are detected, if can be helpful to perform an Isolation Test to determine where the leak is in the system

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Isolate System

Once the system is pressurised, isolate each part of the system.

  1. Turn valve of CO2 cylinder fully off.

  2. Fully unwind the (anti clockwise) the regulator knob

  3. Remove Gas Disconnect from the keg

  4. (If using) Remove Gas Disconnect from gas inlet of kegerator

  5. (If possible) Weigh the CO2 cylinder

  6. Wait at least 12 hours

4

Test System

After at least 12 hours, if there is a leak in the system we can determine roughly where the leak is after isolating

  1. If the weight of the CO2 cylinder has gone down noticeably, the cylinder possibly has a leak

  2. If the pressure on the regulator has gone down, the regulator, gas line or fittings may have a leak

  3. Test the keg(s) by pulling the PRV. If no CO2 is released then the keg may have a leak.

  4. Once the general location of the leak has been determined by isolation testing, perform a Detergent Bubble Test in order to locate the leak precisely.

NOTE: It is safe to submerge duotight fittings and EVABarrier in water when locating leaks. Regulators cannot be safely immersed

Super Slim Font Kits

Series X Plus User Guide | Super Slim Font Kits

MK4 KegLand Regulator
MK5 CO2 Regulator - Tool-Free
Black Plastic Wrap Around Drip Tray
Set of 4 Castor Wheels + bolts
CO2 Cylinder Holder
Chrome Plated Guard Rail with rubber locking feet
Wire Shelf
Carbonation Chart Sticker

Quad Font Kits

Series X User Guide | Quad Font Kit Assembly

Quadruple Tap Font Kits

  1. Remove the cap from the top of the font and attach the font to the top of the kegerator using four metric M5 stainless steel screws. The mounting points can be found on the inside of the font and can be attached using a long screwdriver, bit extender or flexible drill bit

  2. Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to Balancing Lines & CO2 Pressure

  3. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

    Attach duotight reducer to short shank
  4. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  5. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  6. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  7. Repeat for all other duotight compatible short shanks and beer lines

  8. Feed the beer lines from the duotight compatible short shanks into the kegerator

  9. Attach each EVABarrier beer line to a liquid ball lock disconnect or keg coupler

  10. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  11. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

    Tightening Short Shank with 7 in 1 tool
  12. NOTE: It is easiest to attach the shanks in the order below:

Correct shank order | Quad Font

EVABarrier Gas Line Setup (Quad Font Kit)

Quad Font

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the MK4 or MK5 regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using this guide

  3. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 4 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Pieces

    Quadruple Gas Line Configuration
  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for commercial (brewery made) beer or for homebrew

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Keg Types

Series X User Guide | Different Keg Types

Different Keg Types

When setting up a kegerator system at home, it is important to understand the differences between the two main types of keg on the market.

The different kegs require different gas and beer line fittings inside the kegerator. Other components of the kegerator (taps, font etc) are interchangeable. The way in which the beer line and gas line is attached to the keg is the main point of difference.

We divide kegerators into two types: Commercial (Brewery Made) Kegerator setups and Homebrew Kegerator setups. Kegs in both types are available in multiple sizes.

It is possible to mix and match keg styles in the one kegerator, provided the kegs are small enough to fit. Simply use the correct connection (coupler or ball lock disconnects) on ach beer and gas line to allow this.

For example, you may wish to have a TALOS keg of craft beer on tap, as well as on demand soda water in a 19L keg. In that case, one beer/gas line would be terminated with an A Type Coupler, and the other would have a gas and a liquid ball lock disconnect.

Choose the type of connector used to see how to set each gas line up

Installation Diagrams

Series X User Guide | Installation Diagrams

Single Tap Commercial Keg Installation Diagrams

Single Tap Commercial Keg Installation Diagrams (Ball Lock Posts & Disconnects)

Single Tap Cornelius Ball Lock Keg Installation Diagram

Double Tap Cornelius Ball Lock Keg Installation Diagram

Triple Tap Cornelius Ball Lock Keg Installation Diagram

Quadruple Tap Cornelius Ball Lock Keg Installation Diagram

Guide to Homebrew/Cornelius Kegs & Disconnects

Series X User Guide | Homebrew/Cornelius Kegs & Disconnects

Cornelius (Homebrew) Kegs

There are two different styles of Cornelius kegs: Ball Lock and Pin Lock. Pin Lock kegs are not really in common use now. Any Cornelius style kegs purchased from KegLand will have Ball Lock fittings.

Ball Lock fittings can be identified by the posts on the keg or tapping head and require the use of Ball Lock Disconnects:

Ball Lock fittings | Cornelius Kegs

There are several types of Ball Lock keg available, including standard stainless 19L and 9.5L Cornelius Kegs, stainless Mini Kegs and also OXEBAR kegs in 20L, 8L and 4L sizes. If using Mini Kegs or 4L or 8L OXEBAR Kegs you will also need a ball lock tapping head.

To carbonate and dispense from a homebrew style keg you will need to use disconnects. These come in two different categories which are specific for ball-lock or pin-lock kegs. Balllock kegs require ball-lock disconnects and pin-lock kegs require pin-lock disconnects

Each keg requires a liquid disconnect (black) and a gas disconnect (grey). Due to the design of the posts on the keg a liquid disconnect can only be used on the black liquid (OUT) post and a gas disconnect can only be used on the grey gas (IN) post.

Inserting EVABarrier hose into duotight fittings

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689 Tube Cutter

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Using a 7 in 1 tool to remove EVABarrier from a duotight fitting

Preparation & Setup

Series X User Guide | Preparation & Setup

Installation & Setup

Preparation

Remove and check all items from inside the kegerator

Remove any protective film and tape from the kegerator

Inspect kegerator for any damage that may have incurred in transit including liquid or oil marks inside packaging. If any damage is noted contact your retailer

Castor Wheels Installation

Make sure the kegerator is empty

Carefully lay the kegerator on its side on a soft surface such as carpet, cardboard or a towel. NOTE: Ensure the kegerator is tipped onto the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

Unscrew the feet from the base of the kegerator

Remove the screws in the base of the kegerator in each corner. These are pre-installed screws that are used to mount the castor wheels. NOTE: These can be quite tight from the factory. A 5/16" socket or wrench will allow more leverage than a Philips driver if required

The two locking castor wheels should be installed towards the front of the kegerator

Position the kegerator back upright and leave for a minimum 1 hour before turning it on to allow the refrigerant gas to settle. If installing the castors shortly after receiving the kegerator, leave the kegerator upright for a minimum of 24 hours before turning it on

NOTE: The screw holes may be filled with foam and have a foil covering. If this is the case push and thread the screws through the foam or foil. The screw will then catch on the thread allowing it to be screwed in completely

Chrome Plated Guard Rail Installation

Position the guard rail so the feet line up with the holes in the top of the kegerator

Push the feet of the railing firmly into the holes

CO2 Cylinder Bracket Installation (optional)

Align the four holes in the bracket with the four studs on the back of the kegerator

Insert the studs into the holes and then push the bracket down firmly to secure it

Installing Regulator onto the CO2 Cylinder

KL07429 MK4 Regulator

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder then tighten further with a 7 in 1 tool or a suitable wrench

KL30670 MK5 Regulator

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder using the knurled grip. MK5 Regulators can be hand tightened due to the new spigot seal design that easily compresses

Attach 8mm EVABarrier gas line to the Regulator

KL07429 MK4 Regulator

The MK4 regulator comes as standard with a KL06880 8mm x FFL duotight fitting

Thread the KL06880 duotight fitting onto the regulator by hand, then tighten gently with a 7 in 1 tool or a suitable wrench. NOTE: DO not over tighten as this may cause the duotight fitting to split

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the KL06880 duotight fitting, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

KL30670 MK5 Regulator

The MK5 regulator comes as standard with an 8mm duotight ball valve and integrated check valve

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the duotight fitting, ensuring it is inserted fully (approx.22mm)

Ensure the ball valve is opened before using the MK5 Regulator

Feed the 8mm EVABarrier gas line into the Kegerator

Unscrew one of the caps on the back of the Series X and feed the EVABarrier gas line through the hole

Convert Gas Line to Quick Disconnect Fitting (optional)

The gas port threads can be easily converted to allow a gas disconnect connection, which is quite convenient for disconnecting the gas line from the kegerator. This is optional

You will need 1 x KL10788 Carbonation Cap, 1 x KL20756 Gas Disconnect, 1 x KL07481 8mm x 6.35mm duotight reducer

Screw the KL10788 Carbonation Cap onto the gas inlet thread at the back of the kegerator

Cut the 8mm EVABarrier gas line to the correct length so that it easily reaches from the regulator to the Carbonation Cap

Fit the KL20756 Gas Disconnect onto the end of the gas line, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

FIt the KL07481 8mm x 6.35mm duotight reducer onto the corresponding barb of the Carbonation Cap inside the kegerator. The gas line(s) inside the kegerator will then attach directly to this duotight fitting

Connect the Gas Disconnect to the Carbonation Cap to complete the assembly

Alternative Gas Bulkhead Fitting

Setup Font, Taps and Beer line(s)

Please refer to the Font Assembly for a detailed guide on the different types of fonts

Connect gas & beer lines to coupler or disconnects

Please refer to the Keg Types guide for assembly instructions for the different types of beer and gas connections

Balance Beer Lines and Carbonation levels

Please refer to the Balancing Kegerator Lines & CO2 guide for details on getting the system balanced for a great pour

Single, Double and Triple Font Kits

Series X User Guide | Single, Double & Triple Font Kit Assembly

Single, Double and Triple Tap Fonts

  1. Remove the cap from the top of the font and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to

  3. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

  4. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  5. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  6. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  7. Repeat for all other duotight compatible short shanks and beer lines

  8. Feed the beer lines from the duotight compatible short shanks into the kegerator

  9. Using the included M5 x 30mm bolts, mount the font onto the kegerator after feeding the lines through into the kegerator

  10. Attach each EVABarrier beer line to a or

  11. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  12. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

EVABarrier Gas Line Setup (Single Font Kit only)

  1. Double check that the EVABarrier gas line is securely connected to the or regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

  3. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

EVABarrier Gas Line Setup (Double, Triple or Quad Font Kit)

Double Font

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

  3. Cut an approximately 1m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 2 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Piece

  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Triple Font

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

  3. Cut an approximately 1.5m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 3 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Piece

  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Quad Font

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

  3. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 4 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Piece

  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Guide to Commercial Kegs & Couplers

Series X User Guide | Comerrcial Kegs & Couplers

Commercial (Brewery Made) Style Kegs

Commercial kegs primarily come in a range of sizes; 20L, 30L and 50L. 50L kegs are the most common size. Commercial kegs come in three main styles: A-type, D-type and S-type. These three types of commercial kegs can be distinguished by the shape of their spear (shown below).

In Australia A-type and D-type kegs are the most common. You will need to buy the specific keg coupler to fit the keg type, make sure that prior to buying a kegerator you know which type of keg you will be using and which keg coupler is required to dispense from this keg.

As a general rule, CUB and related breweries use D-Type Couplers, all other breweries use A-Type Couplers. S-Type Couplers are typically only used for fully imported beers.

The following diagram shows the different ypes of spear available:

Once you have the correct coupler to suit your keg it will need to be assembled and connected to the beer and gas line.

On a keg coupler there is an inlet for gas and an outlet for liquid. The gas inlet is positioned on a 45-degree angle and the liquid outlet is positioned vertically. It is important to connect the gas line and beer line to the correct inlet and outlet.

Keg Coupler Assembly

Inside the KegLand coupler box you will find two types of one-way check valves: a gas duck bill valve and a liquid torpedo check piece.

The duck bill valve is used for the gas inlet and the torpedo check piece or non-return ball is used for the liquid outlet. In a homebrew setting it may only be necessary to use a check valve in the gas inlet to prevent liquid flowing back in to the regulator.

To install the gas duck bill valve, remove the black EPDM washer from inside the 5/8” duotight fitting on the gas inlet and then insert the gas duck bill valve into the opening (as shown below). Then screw the duotight fitting back onto the coupler.

To install the liquid torpedo check piece, remove the 5/8” duotight fitting keeping the black EPDM washer in place, then insert the ball and cage (in the order shown below) and then finally screw the duotight fitting back onto the coupler. NOTE: The closed part of the cage must be at the top to hold the ball in place, otherwise this can block the beer from flowing.

How to use Keg Couplers

Prior to attaching the keg coupler onto the keg make sure that a gas line is connected to the gas inlet and this gas line is connected to a regulator and a beer line is connected to the liquid outlet and this beer line is connected to a tap. Attaching the keg to the keg coupler is usually the last step of the kegerator setup.

A-Type Keg Coupler

Slide the keg coupler over the groove on the top of the keg then firmly depress the handle to tap the keg. NOTE: To fit a 50L keg with an A-type keg coupler into a kegerator or if your keg is a DIN style keg (tall skinny style) you will need to use a KL00390

D-Type and S-Type Couplers

Push the coupler into the opening of the spear and then rotate firmly clockwise to attach the coupler to the spear. Then firmly depress the handle to tap the keg.

More detailed instructions on how to assemble and operate a keg coupler can be seen in this video:

Inserting EVABarrier hose into duotight fittings

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Using Ball Lock DIsconnects with Commercial Couplers

KegLand Commercial Couplers are supplied with duotight fittings that make connecting EVABarrier gas and beer line quite easy.

However, if you plan on switching couplers or wish to use an alternative connection method that allows a bit more customisation, we recommend replacing the duotight fittings with Ball Lock Posts. When adding Ball Lock Posts to a coupler setup, it is recommended to also add a KL00390 which will make it easier to fit a 50L keg.

You will also need a KL00840 and a KL00833 which will replace the duotight fittings on the coupler and allow you to use Ball Lock Disconnects on the beer and gas line instead

Installation Diagrams

Grand Deluxe 3 | Installation Diagrams

Balancing Lines & CO2 Pressure
liquid ball lock disconnect
keg coupler
MK4
MK5
this guide
commercial (brewery made)
homebrew
MK4
MK5
this guide
commercial (brewery made)
homebrew
MK4
MK5
this guide
commercial (brewery made)
homebrew
MK4
MK5
this guide
commercial (brewery made)
homebrew
Attach duotight reducer to short shank
Tightening Short Shank with 7 in 1 tool
Double Gas Line Configuration
Triple Gas Line Configuration
Quadruple Gas Line Configuration

Commercial Kegs & Couplers

Homebrew Kegs & Disconnects

Cover
Cover

Modular Fonts

Series X Plus User Guide | Modular Font Kits

Single, Double and Triple Font Kits

Series 4 User Guide | Single, Double & Triple Font Kit Assembly

Technical Specifications

Benchy Sparkling Zero | Technical Specifications

Specifications

  • Refridgerant: r600a (80 grams)

  • Cooling Power: 200 watts

  • PowerConsumption: 155 watts (idle power consumption less than 5 watts)

  • Capacity: about 25L per hour (based on 20C ambient temperature)

  • Input Gas: CO2 @ 2-3.5bar (8mm (5/16) OD Tube) Maximum 80psi (55psi recommended)

  • Input Water: Must be 1 bar (15psi) higher than gas pressure (6.35mm (1/4") OD Tube) Maximum 90psi (70psi recommended)

  • Sparkling/Chilled Water Out: 8mm (5/16") OD tube

  • Includes: 1.5m IEC Power Cable (AU plug)

Weight and Dimensions

  • 20.8kg empty

  • 22.8kg full of water

  • 320mm wide (including handles)

  • 420mm long

  • 380mm high

Ventilation and space requirements

  • 470mm deep cupboard minimum

  • 400mm high

  • 420mm wide

  • Shelf Load rating of 25kg

  • Requires minimum 50mm clearance at vents on sides and front of unit

Low Profile Elbow Bend
Tube Cutter
Low Profile Elbow Bend
Cornelius Type Ball Lock Post 5/8 Liquid
Cornelius Type Ball Lock Post 5/8 Gas
Different commercial spear/coupler styles
Inlet/outlet | A Type Keg Coupler
Using a 7 in 1 tool to remove EVABarrier from a duotight fitting
Couplers adapted for Ball Lock Posts

Font Kit Assembly

Series 4 User Guide | Font Kit Assembly

KegLand Kegerators can be configured with different font and tap options.

Depending on the kegerator, you can have from 1 - 8 taps, or possibly more with the Grand Deluxe range.

Fonts and taps can also have different configurations - you may chose standard stainless NukaTaps, the black Stealth Bomber NukaTaps or possibly you need Flow Control NukaTaps (if serving highly carbonated beverages, for example)

Fonts can be a standard tower configuration, a tee bar or a super slim tee bar type.

All KegLand Font Kits (as opposed to Font Only) include beer and gas line, shanks and duotight connectors (where necessary), standard black tap handles for NukaTaps and all required beer and gas line, as well as tee pieces to split the gas line as needed. A 7 in 1 tool for easy font and shank assembly is also required. The exact inclusions depend on the type of font and number of taps - please refer to the product page for the font kit for details.

Please refer to the guide below for the selected font kit assembly

Compatible font options include:

Single Tap Brushed Stainless Font Kit

Double Tap Brushed Stainless Font Kit

Triple Tap Brushed Stainless Font Kit

Single Tap Black Phantom Font Kit

Double Tap Black Phantom Font Kit

Triple Tap Black Phantom Font Kit

KegLand Undercover / Build In / Semi-Integrated Kegerator | Quick Start Guide

KegLand Undercover / Build In / Semi-Integrated Kegerator | Quick Start Guide

The KegLand Undercover / Build In / Semi-Integrated Kegerator is designed to be installed snugly into a standard 600mm kitchen cavity.

Unlike most other kegerator models, this is custom designed to not require any space around it for ventilation, so can be installed completely flush into your cavity, for a smooth, entirly modern look!

This particular Kegerator uses a multitude of fans to suck and blow air to the front of the Kegerator allowing it to squeeze into the tightest of spaces.

KegLand Undercover / Build In / Semi-Integrated Kegerator

To purchase a complete kegerator setup, custom configured with anywhere from 1 to 4 taps please use the Undercover / Build In / Semi-Integrated Kegerator Homebrew Bar Kit Configurable Builder

Grand Deluxe 3 | Quick Start Guide

Grand Deluxe 3 | Quick Start Guide

The Grand Deluxe 3 models are made and built tough for a commercial environment for your use in the man cave or small bar/cafe.

The two door Grand Deluxe 3 model can hold:

12 x 19L Cornelius Ball Lock Kegs OR 3 x 50L DIN type Kegs

or a mix and match of both to your liking. The three door Grand Deluxe 3 model can hold:

20 x 19L Cornelius Ball Lock Kegs OR 5 x 50L DIN type Kegs

or a mix and match of both to your liking.

The Grand Deluxe 3 range of commercial kegerators are Climate Class 4 rated, with 304 Stainless Steel Countertops with thick core foam to aid in temperature loss from your refrigerator. They have double glazed tempered safety glass with self-closing lockable doors as standard, and inbuilt countersunk stainless drip tray system with drainage tubes fitted.

Dimensions - 55L FermZilla Tri-Conical

FermZilla Tri-Conical 27L & 55L | 55L FermZilla Tri-Conical Dimensions

55L FermZilla Tri-Conical Dimensions

55L FermZilla Tri-Conical Dimensions

55L FermZilla Tri-Conical Dimensions - Tri Clover Lid

55L FermZilla Tri-Conical Dimensions - Tri Clover Lid

55L FermZilla Tri-Conical Dimensions - Hop Bong

55L FermZilla Tri-Conical Dimensions - Hop Bong

55L FermZilla Tri-Conical Dimensions - Hop Bong + Butterfly Valve

55L FermZilla Tri-Conical Dimensions - Hop Bong + Butterfly Valve

Dimensions - 27L FermZilla Tri-Conical

FermZilla Tri-Conical 27L & 55L | 27L FermZilla Tri-Conical Dimensions

27L FermZilla Tri-Conical Dimensions

27L FermZilla Tri-Conical Dimensions

27L FermZilla Tri-Conical Dimensions - Tri Clover Lid

27L FermZilla Tri-Conical Dimensions - Tri Clover Lid

27L FermZilla Tri-Conical Dimensions - Hop Bong

27L FermZilla Tri-Conical Dimensions - Hop Bong

27L FermZilla Tri-Conical Dimensions - Hop Bong + Butterfly Valve

27L FermZilla Tri-Conical Dimensions - Hop Bong + Butterfly Valve

Benchy Sparkling Zero User Manual

Benchy Sparkling Zero - Under Bench Sparkling Water Carbonator & Chiller | User Manual & Setup Guide

Installation Diagrams

Series X Plus User Guide | Installation Diagrams

Single Tap Commercial Keg Installation Diagrams

Single Tap Commercial Keg Installation Diagrams (Ball Lock Posts & Disconnects)

Single Tap Cornelius Ball Lock Keg Installation Diagram

Double Tap Cornelius Ball Lock Keg Installation Diagram

Triple Tap Cornelius Ball Lock Keg Installation Diagram

Quadruple Tap Cornelius Ball Lock Keg Installation Diagram

Keg Types

Series 4 User Guide | Different Keg Types

Different Keg Types

When setting up a kegerator system at home, it is important to understand the differences between the two main types of keg on the market.

The different kegs require different gas and beer line fittings inside the kegerator. Other components of the kegerator (taps, font etc) are interchangeable. The way in which the beer line and gas line is attached to the keg is the main point of difference.

We divide kegerators into two types: setups and setups. Kegs in both types are available in multiple sizes.

It is possible to mix and match keg styles in the one kegerator, provided the kegs are small enough to fit. Simply use the correct connection (coupler or ball lock disconnects) on ach beer and gas line to allow this.

For example, you may wish to have a on tap, as well as in a 19L keg. In that case, one beer/gas line would be terminated with an A Type Coupler, and the other would have a gas and a liquid ball lock disconnect.

Choose the type of connector used to see how to set each gas line up

Guide to Homebrew/Cornelius Kegs & Disconnects

Series 4 User Guide | Homebrew/Cornelius Kegs & Disconnects

Cornelius (Homebrew) Kegs

There are two different styles of Cornelius kegs: Ball Lock and Pin Lock. Pin Lock kegs are not really in common use now. Any Cornelius style kegs purchased from KegLand will have Ball Lock fittings.

Ball Lock fittings can be identified by the posts on the keg or tapping head and require the use of Ball Lock Disconnects:

There are several types of Ball Lock keg available, including standard stainless and Cornelius Kegs, and also OXEBAR kegs in . If using Mini Kegs or 4L or 8L OXEBAR Kegs you will also need a ball lock tapping head.

To carbonate and dispense from a homebrew style keg you will need to use disconnects. These come in two different categories which are specific for ball-lock or pin-lock kegs. Balllock kegs require ball-lock disconnects and pin-lock kegs require pin-lock disconnects

Each keg requires a and a . Due to the design of the posts on the keg a liquid disconnect can only be used on the black liquid (OUT) post and a gas disconnect can only be used on the grey gas (IN) post.

Inserting EVABarrier hose into duotight fittings

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier froma duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Installation Diagrams

Series 4 User Guide | Installation Diagrams

Single Tap Commercial Keg Installation Diagrams

Single Tap Commercial Keg Installation Diagrams (Ball Lock Posts & Disconnects)

Single Tap Cornelius Ball Lock Keg Installation Diagram

Double Tap Cornelius Ball Lock Keg Installation Diagram

Triple Tap Cornelius Ball Lock Keg Installation Diagram

Keg Types

KegLand Undercover / Build In / Semi-Integrated Kegerator | Keg Types

Different Keg Types

When setting up a kegerator system at home, it is important to understand the differences between the two main types of keg on the market.

The different kegs require different gas and beer line fittings inside the kegerator. Other components of the kegerator (taps, font etc) are interchangeable. The way in which the beer line and gas line is attached to the keg is the main point of difference.

We divide kegerators into two types: setups and setups. Kegs in both types are available in multiple sizes.

It is possible to mix and match keg styles in the one kegerator, provided the kegs are small enough to fit. Simply use the correct connection (coupler or ball lock disconnects) on ach beer and gas line to allow this.

For example, you may wish to have a on tap, as well as in a 19L keg. In that case, one beer/gas line would be terminated with an A Type Coupler, and the other would have a gas and a liquid ball lock disconnect.

Choose the type of connector used to see how to set each gas line up

Font Kit Assembly

KegLand Undercover / Build In / Semi-Integrated Kegerator | Font Kit Assembly

KegLand Kegerators can be configured with different font and tap options.

Depending on the kegerator, you can have from 1 - 8 taps, or possibly more with the Grand Deluxe range.

Fonts and taps can also have different configurations - you may chose standard , the black or possibly you need (if serving highly carbonated beverages, for example)

Fonts can be a standard tower configuration, a tee bar or a super slim tee bar type.

All KegLand Font Kits (as opposed to Font Only) include beer and gas line, shanks and duotight connectors (where necessary), standard black tap handles for NukaTaps and all required beer and gas line, as well as tee pieces to split the gas line as needed. A 7 in 1 tool for easy font and shank assembly is also required. The exact inclusions depend on the type of font and number of taps - please refer to the product page for the font kit for details.

Please refer to the guide below for the selected font kit assembly

Compatible font options include:

Troubleshooting

Grand Deluxe 3 | Troubleshooting

Beer is too frothy or no beer pours when the tap is opened

  • Check that the pressure on the regulator is set to the correct PSI and that the keg is beer is not over carbonated. If the beer is over carbonated release the pressure in the keg by pulling on the pressure relief valve and then set the regulator to the correct PSI. Typically for most beers in a short draw system around 10-12psi will give a good pour

  • If the beer line is too short then it can pour with too much froth, consider increasing the length of your beer line. KL06224 4mm x 8mm EVABarrier will normally pour well at around 1.8-2m

  • If the beer contains a lot of hop matter there could be hop matter stuck in the liquid dip tube or liquid post of the keg. To check for and fix this, release the pressure in the keg by pulling on the pressure relief valve. Remove the liquid post using the correct sized wrench/spanner. Remove the liquid dip tube and ensure no hop matter is blocking the dip tube or the post

Kegerator is not cooling to the set temperature

  • If you are in a very hot environment remove the font tube(s) from the font tower and instead direct it into the kegerator to improve air flow throughout the fridge. This is because of ‘heat ingress’ into the system

  • Place a jug of water in the fridge and measure the temperature of the water after 12 hours in the fridge to determine if the thermostat is reading the correct temperature. If this needs to be adjusted please refer to Temperature Calibration

  • Inspect inside the fan housing for ice build up. If there is visible ice build up run a manual defrost cycle by pressing theManual Defrost Button for more than 2 seconds to start a defrost cycle manually. The Grand Deluxe range are commercial kegerators with very powerful compressors. It is quite common to need to manually adjust the default Defrost Interval and Length settings to suit the conditions. Periodically inspect inside thew compressor housing for ice build up and increase the durtation cycle of the Defrost as required to prevent ice build up.

FermZilla Tri-Conical 27L & 55L User Guide

FermZilla Tri-Conical 27L & 55L | User Guide

Introducing the Gen3 FermZilla Tri-Conical

Now with 3 Inch Tri-Clover ferrule moulded into the tank and a 600mL Collection Container with a 3 Inch Tri-clover connection. Tri Clover fittings are the gold standard for sanitary design and effortless removal. This unit was born from customer feedback we received on the Gen 2 Model. No more complicated dump valve designs here, just simplicity.

Brew with confidence in the new Tri-Clover FermZilla Range.

The FermZilla allows many of the benefits of much more expensive stainless conical fermenters but with the additional benefit of being able to see the fermentation process in action and also ferment at pressures up to 2.4bar. This is an incredible product at an extremely attractive price point in all the different sizes and models.

What's new the difference between Gen2 and Gen3? 1. Moulded 3 inch tri clover ferrule in the body of the FermZilla tank 2. 3 inch Tri-Clover Butterfly Valve 3. 3 Inch Tri-Clover 600mL Collection Container

Is it easier to clean / take apart than the Gen2?

YES, it is by far the easiest Conical PET fermenter to disassemble and clean! Simply release all pressure inside the vessel and detatch the tri clover clamps. All parts come apart easily and can be cleaned and sanitised individually with no effort.

FermZilla All Rounder 30L & 60L User Guide

FermZilla All Rounder 30L & 60L | User Guide

Introducing the FermZilla All Rounder

The FermZilla All Rounder is the perfect fermentation vessel that can be used for fermenting under pressure, carbonating and dispensing. It's far more capable than the but it's less complicated and less expensive than the .

Just like the name says - this is the All Rounder!

Easy to Clean This fermenter is made from super smooth PET so it's easy to clean. Just use a small scoop of ( and wipe it clean after a 5 minute soak. No scrubbing necessary!

Large 120mm Opening The opening at the top is much larger then the older Snub Nose or other similar fermenters. This bad boy has a 120mm opening so even brewers with large arms can easily get into the top making cleaning even easier.

Pressure Rated This fermenter is rated up to 2.5bar so you can force carbonate just like a keg. You can use this fermenter for closed transfers and significantly reduce oxygen exposure.

Crystal Clear The wall of the All Rounder is crystal clear so you can see what's going on inside. This means you can see exactly what is happening at all stages during fermentation, which is a massive boon for new and experienced brewers!

Impermeable The PET plastic is not permeable like some other fermenters made from PP or HDPE. The fermenter wall is a much better gas barrier keeping your product fresher for longer, and will massively cut down on the potential for oxidation or infection

Brew with confidence in the new Tri-Clover FermZilla Range.

The FermZilla allows many of the benefits of much more expensive stainless conical fermenters but with the additional benefit of being able to see the fermentation process in action and also ferment at pressures up to 2.4bar. This is an incredible product at an extremely attractive price point in all the different sizes and models.

Series 4 User Guide

Series 4 User Guide | User Manual

The KegLand Series 4 is a super budget friendly kegerator designed primarily for single tap setups with a 50L commercial keg. It can also hold up to 3 x 19L Cornelius Kegs.

Specifications

  • Climate Class: T (Tropical)

  • Refrigerant: R600a

  • Refrigerant Amount: 40g

  • Rated Current: 0.80A

  • Power: 85 Watts

  • Capacity: 163L

  • Voltage: 220-240V

  • Hz: 50-60Hz

How Many Kegs Can Fit In A Series 4 Kegerator?

19L Ball Lock Kegs - Up to 3 9.5L Ball Lock Kegs - Up to 3 20L and 30L All Stainless Commercial Kegs - up to 2 x 20L kegs or 1 x 20L keg and 1 x 30L keg 50L Keg - 1

Please Note: Heavy Duty Castor Wheels are not compatible with the Series 4 Kegerator Base Fridge with Regulator. Check out the Kegerator for a unit which can be optionally installed with Heavy Duty Castor wheels.

Dimensions

  • 600mm wide

  • 640mm deep

  • 840mm high

  • 890mm high with castors (fridge component only, not including font, guard rail or drip tray)

Series X
Commercial (Brewery Made) Kegerator
Homebrew Kegerator
TALOS keg of craft beer
on demand soda water
Cover

Commercial Kegs & Couplers

Cover

Homebrew Kegs & Disconnects

19L
9.5L
stainless Mini Kegs
20L, 8L and 4L sizes
liquid disconnect (black)
gas disconnect (grey)
Tube Cutter
Ball Lock fittings | Cornelius Kegs
Using a 7 in 1 tool to remove EVABarrier from a duotight fitting
Commercial (Brewery Made) Kegerator
Homebrew Kegerator
TALOS keg of craft beer
on demand soda water
Cover

Commercial Kegs & Couplers

Cover

Homebrew Kegs & Disconnects

stainless NukaTaps
Stealth Bomber NukaTaps
Flow Control NukaTaps
Single Tap Brushed Stainless Font Kit
Double Tap Brushed Stainless Font Kit
Triple Tap Brushed Stainless Font Kit
Quadruple Tap Brushed Stainless Font Kit
Single Tap Black Phantom Font Kit
Double Tap Black Phantom Font Kit
Triple Tap Black Phantom Font Kit
Quadruple Tap Black Phantom Font Kit
4 Tap T-Bar Brushed Stainless Font Kit
Cover

Single, Double & Triple Tower Style Font Kits

Cover

Quad Font Tower Style Kits

Cover

Tee Bar Font Kits

FermZilla Flat bottom
Gen3 FermZilla Tri-Conical
StellarClean
Powerful Brewery Wash)

Single, Double & Triple Tower Style Font Kits

Cover
Series X

Keg Types

Series X Plus User Guide | Different Keg Types

Different Keg Types

When setting up a kegerator system at home, it is important to understand the differences between the two main types of keg on the market.

The different kegs require different gas and beer line fittings inside the kegerator. Other components of the kegerator (taps, font etc) are interchangeable. The way in which the beer line and gas line is attached to the keg is the main point of difference.

We divide kegerators into two types: Commercial (Brewery Made) Kegerator setups and Homebrew Kegerator setups. Kegs in both types are available in multiple sizes.

It is possible to mix and match keg styles in the one kegerator, provided the kegs are small enough to fit. Simply use the correct connection (coupler or ball lock disconnects) on ach beer and gas line to allow this.

For example, you may wish to have a TALOS keg of craft beer on tap, as well as on demand soda water in a 19L keg. In that case, one beer/gas line would be terminated with an A Type Coupler, and the other would have a gas and a liquid ball lock disconnect.

Choose the type of connector used to see how to set each gas line up

Guide to Homebrew/Cornelius Kegs & Disconnects

Series X Plus User Guide | Cornelius Kegs

Cornelius (Homebrew) Kegs

There are two different styles of Cornelius kegs: Ball Lock and Pin Lock. Pin Lock kegs are not really in common use now. Any Cornelius style kegs purchased from KegLand will have Ball Lock fittings.

Ball Lock fittings can be identified by the posts on the keg or tapping head and require the use of Ball Lock Disconnects:

Ball Lock fittings | Cornelius Kegs

There are several types of Ball Lock keg available, including standard stainless 19L and 9.5L Cornelius Kegs, stainless Mini Kegs and also OXEBAR kegs in 20L, 8L and 4L sizes. If using Mini Kegs or 4L or 8L OXEBAR Kegs you will also need a ball lock tapping head.

To carbonate and dispense from a homebrew style keg you will need to use disconnects. These come in two different categories which are specific for ball-lock or pin-lock kegs. Balllock kegs require ball-lock disconnects and pin-lock kegs require pin-lock disconnects

Each keg requires a liquid disconnect (black) and a gas disconnect (grey). Due to the design of the posts on the keg a liquid disconnect can only be used on the black liquid (OUT) post and a gas disconnect can only be used on the grey gas (IN) post.

Inserting EVABarrier hose into duotight fittings

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689 Tube Cutter

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Using a 7 in 1 tool to remove EVABarrier from a duotight fitting

Font Kit Assembly

Series X Plus User Guide | Font KIt Assembly

KegLand Kegerators can be configured with different font and tap options.

Depending on the kegerator, you can have from 1 - 8 taps, or possibly more with the Grand Deluxe range.

Fonts and taps can also have different configurations - you may chose standard stainless NukaTaps, the black Stealth Bomber NukaTaps or possibly you need Flow Control NukaTaps (if serving highly carbonated beverages, for example)

Fonts can be a standard tower configuration, a tee bar or a super slim tee bar type.

All KegLand Font Kits (as opposed to Font Only) include beer and gas line, shanks and duotight connectors (where necessary), standard black tap handles for NukaTaps and all required beer and gas line, as well as tee pieces to split the gas line as needed. A 7 in 1 tool for easy font and shank assembly is also required. The exact inclusions depend on the type of font and number of taps - please refer to the product page for the font kit for details.

Please refer to the guide below for the selected font kit assembly

Compatible font options include:

Single Tap Brushed Stainless Font Kit

Double Tap Brushed Stainless Font Kit

Triple Tap Brushed Stainless Font Kit

Quadruple Tap Brushed Stainless Font Kit

Single Tap Black Phantom Font Kit

Double Tap Black Phantom Font Kit

Triple Tap Black Phantom Font Kit

Quadruple Tap Black Phantom Font Kit

4 Tap T-Bar Brushed Stainless Font Kit

6 Tap TT Bar Brushed Stainless Font Kit (only suitable for Series X Plus)

8 Tap TT Bar Brushed Stainless Font Kit (only suitable for Series X Plus)

Tee Bar Font Kits

Series X Plus User Guide | Tee Bar Font Kits

Tee Bar Fonts

  1. Remove the caps from the end of the fonts and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. NOTE: Install shanks from the middle of the font outwards

  3. Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to Balancing Lines & CO2 Pressure

  4. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

    Attach duotight reducer to short shank
  5. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font. Angling the shank off to the side slightly is generally easiest

  6. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  7. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  8. Repeat for all other duotight compatible short shanks and beer lines

  9. Feed the beer lines from the duotight compatible short shanks into the kegerator

  10. Using the included M5 x 30mm bolts, mount the font onto the kegerator after feeding the lines through into the kegerator

  11. Attach each EVABarrier beer line to a liquid ball lock disconnect or keg coupler

  12. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  13. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

    Tightening Short Shank with 7 in 1 tool

EVABarrier Gas Line Setup (Four Tap Tee Bar Font Kits)

  1. Double check that the EVABarrier gas line is securely connected to the MK4 or MK5 regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using this guide

  3. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 4 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Pieces

    Quadruple Gas Line Configuration
  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for commercial (brewery made) beer or for homebrew

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Quick Start Guide

Series 4 User Guide | Quick Start Guide

IMPORTANT SETUP INFORMATION

If kegerator has been moved/delivered do not turn it on unless it has been standing upright for at least 24 hours. Failure to do this will void warranty and may damage the kegerator. Leave the kegerator upright for at least 24 hours before plugging in mains power after receiving and unboxing

Only tip kegerator onto right hand side (as seen from the front), when installing castors etc. Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

CO2 gas can be dangerous. Make sure to always use CO2 in a well ventilated space

Never exceed 40psi in your keg system

Always flush chemicals from the beer line completely before tapping keg

Always check for gas leaks once the kegerator is set up

Ensure there is at least 100mm clearance on each side of the kegerator after installation. Failure to allow adequate clearance will impact cooling performance and void warranty

Inclusions

IMPORTANT

Setup

Please refer to this video for a detailed guide to setting up a kegerator.

This video is specific to a Series X.1 kegerator, but is worth watching as it has a lot of up to date information about duotight fittings etc.

For detailed, step by step instructions, read on!

Preparation & Installation

KegLand Undercover / Build In / Semi-Integrated Kegerator | Installation

WARNING - IMPORTANT INFORMATION

If kegerator has been moved/delivered do not turn it on unless it has been standing upright for at least 24 hours. Failure to do this will void warranty and may damage the kegerator. Leave the kegerator upright for at least 24 hours before plugging in mains power after receiving and unboxing

CO2 gas can be dangerous. Make sure to always use CO2 in a well ventilated space

Never exceed 40psi in your keg system

Always flush chemicals from the beer line completely before tapping keg

Always check for gas leaks once the kegerator is set up

Included

  • MK4 CO2 Type 30 Regulator

  • Black Reinforced Plastic Drip Tray

  • Font Plug

  • Swappable Door Hinges

  • Custom Adhesive Door Handle (Place the door handle either horizontal on top of the door, or vertical. The choice is yours for which aesthetic is most pleasing)

Specifications

  • Climate Class: T (Tropical)

  • Refrigerant: R600a

  • Gas Amount: 25g

  • Rated Current: 1A

  • Power: 106 Watts

  • Fridge Capacity: 170L

  • Voltage: AC220V

  • Hz: 50Hz

KegLand Undercover Kegerator Dimensions

Width - 600mm Height - 865mm (no castors) Depth - 600mm (640mm including handle and rear fittings) Download the drawings of this model here.

Designed to fit in a standard 600mm wide cavity

Installation Guide

For a detailed guide on installing the UnderCover Kegerator into your cabinetry/indor or outdoor bar setup, please refer to this video:

Please note as that as this unit is designed to be built in it does not include castor wheels, a guard rail or CO2 cylinder bracket.

Guide to Commercial Kegs & Couplers

KegLand Undercover / Build In / Semi-Integrated Kegerator | Commercial Kegs & Couplers

Prior to attaching the keg coupler onto the keg make sure that a gas line is connected to the gas inlet and this gas line is connected to a regulator and a beer line is connected to the liquid outlet and this beer line is connected to a tap. Attaching the keg to the keg coupler is usually the last step of the kegerator setup.

A-Type Keg Coupler

Slide the keg coupler over the groove on the top of the keg then firmly depress the handle to tap the keg. NOTE: To fit a 50L keg with an A-type keg coupler into a kegerator or if your keg is a DIN style keg (tall skinny style) you will need to use a KL00390 Low Profile Elbow Bend

D-Type and S-Type Couplers

Push the coupler into the opening of the spear and then rotate firmly clockwise to attach the coupler to the spear. Then firmly depress the handle to tap the keg.

More detailed instructions on how to assemble and operate a keg coupler can be seen in this video:

Inserting EVABarrier hose into duotight fittings

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689 Tube Cutter

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Using a 7 in 1 tool to remove EVABarrier from a duotight fitting

Using Ball Lock DIsconnects with Commercial Couplers

KegLand Commercial Couplers are supplied with duotight fittings that make connecting EVABarrier gas and beer line quite easy.

However, if you plan on switching couplers or wish to use an alternative connection method that allows a bit more customisation, we recommend replacing the duotight fittings with Ball Lock Posts. When adding Ball Lock Posts to a coupler setup, it is recommended to also add a KL00390 Low Profile Elbow Bend which will make it easier to fit a 50L keg.

You will also need a KL00840 Cornelius Type Ball Lock Post 5/8 Liquid and a KL00833 Cornelius Type Ball Lock Post 5/8 Gas which will replace the duotight fittings on the coupler and allow you to use Ball Lock Disconnects on the beer and gas line instead

Couplers adapted for Ball Lock Posts

Guide to Homebrew/Cornelius Kegs & Disconnects

KegLand Undercover / Build In / Semi-Integrated Kegerator | Homebrew/Cornelius Kegs & Disconnects

Ball Lock fittings | Cornelius Kegs

There are several types of Ball Lock keg available, including standard stainless 19L and 9.5L Cornelius Kegs, stainless Mini Kegs and also OXEBAR kegs in 20L, 8L and 4L sizes. If using Mini Kegs or 4L or 8L OXEBAR Kegs you will also need a ball lock tapping head.

To carbonate and dispense from a homebrew style keg you will need to use disconnects. These come in two different categories which are specific for ball-lock or pin-lock kegs. Balllock kegs require ball-lock disconnects and pin-lock kegs require pin-lock disconnects

Each keg requires a liquid disconnect (black) and a gas disconnect (grey). Due to the design of the posts on the keg a liquid disconnect can only be used on the black liquid (OUT) post and a gas disconnect can only be used on the grey gas (IN) post.

Inserting EVABarrier hose into duotight fittings

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689 Tube Cutter

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Using a 7 in 1 tool to remove EVABarrier from a duotight fitting

Quad Font Kits

KegLand Undercover / Build In / Semi-Integrated Kegerator | Quad Font Kits

Quadruple Tap Font Kits

  1. Remove the cap from the top of the font and attach the font to the top of the kegerator using four metric M5 stainless steel screws. The mounting points can be found on the inside of the font and can be attached using a long screwdriver, bit extender or flexible drill bit

  2. Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to Balancing Lines & CO2 Pressure

  3. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

    Attach duotight reducer to short shank
  4. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  5. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  6. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  7. Repeat for all other duotight compatible short shanks and beer lines

  8. Feed the beer lines from the duotight compatible short shanks into the kegerator

  9. Attach each EVABarrier beer line to a liquid ball lock disconnect or keg coupler

  10. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  11. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

    Tightening Short Shank with 7 in 1 tool
  12. NOTE: It is easiest to attach the shanks in the order below:

Correct shank order | Quad Font

EVABarrier Gas Line Setup (Quad Font Kit)

Quad Font

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the MK4 or MK5 regulator

  2. Feed this through the gas inlet into the kegerator.

  3. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 4 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Pieces

    Quadruple Gas Line Configuration
  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for commercial (brewery made) beer or for homebrew

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Single, Double and Triple Font Kits

KegLand Undercover / Build In / Semi-Integrated Kegerator | Single, Double and Triple Font Kits

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the MK4 or MK5 regulator

  2. Feed this through the gas inlet into the kegerator.

  3. Cut an approximately 1m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 2 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Piece

  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for commercial (brewery made) beer or for homebrew

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Double Gas Line Configuration

Triple Font

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the MK4 or MK5 regulator

  2. Feed this through the gas inlet into the kegerator.

  3. Cut an approximately 1.5m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 3 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Piece

    Triple Gas Line Configuration
  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for commercial (brewery made) beer or for homebrew

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Quad Font

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the MK4 or MK5 regulator

  2. Feed this through the gas inlet into the kegerator.

  3. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 4 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Piece

    Quadruple Gas Line Configuration
  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for commercial (brewery made) beer or for homebrew

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Troubleshooting

Troubleshooting Benchy Sparkling Issues

Problem
Cause
Solution

No sparkling water from tap

Incorrect pressure setup

The CO2 pressure must be 10-15psi lower than the mains pressure. Adjust the CO2 regulator until the CO2 pressure is lower than the main pressure by 15psi

Low mains pressure

If the CO2 is set to the recommended 55psi but only gas (not water) comes from the sparkling water tap then the mains pressure may be too low. You will need to

Incorrect plumbing

Ensure that the tap is correctly connected to the Sparkling Out push fitting of the Benchy Sparkling

No chilled still water from tap

Incorrect plumbing

Ensure that the tap is correctly connected to the Chilled Out push fitting of the Benchy Sparkling

Water not carbonated/not fizzy enough

Incorrect CO2 pressure

The CO2 pressure is mainly responsible for carbonation levels. The higher the CO2 pressure, the higher the carbonation. 55psi is the recommended level for good carbonation.

Internal reservoir not fully carbonated

Once the Benchy is setup, initial carbonation can take up to 48 hours. After this time continuous carbonation will be effective

Water too fizzy

CO2 pressure too high

Reduce the CO2 pressure (and mains water pressure as needed). 55psi is the recommened pressure for good carbonation levels

Sparkling and/or chilled water not cold

Incorrect setpoint temperature

Not enough time elapsed

There iis an internal 2L reservoir. This will take several hours to cool after the initial setup is complete. Continual cooling and carbonaion will be effective after this time

Series X Plus User Guide

Series X Plus User Guide | User Manual

The Series X Plus is the best and most cost effective solution to dispense up to 2 x 50L kegs at one time!

Designed to be the most cost effective, efficient and reliable kegerator on the market. Rated to Climate Class T so it can handle Australian weather. Compact, but can easily hold 2 x 50L commercial keg or up to 8 x 19L corny kegs!

Compared to the KegLand Series 4, the Series X range is:

  • 10% more power efficient

  • 15% faster cooling and better cooling in hotter climates

  • 40% Thicker Side Walls for reduced heat ingress

  • 15% More Energy Efficient

  • 30% Larger Evaporator

  • 25% Larger Condenser

  • 15% Faster Cooling

  • Larger Font Fan

  • Larger, improved compressor

  • 2x KL10788 Carbonation Cap gas bulkhead fittings as standard

  • FITS UP TO 8 CORNY KEGS or 2 x 50L COMMERCIAL KEGS

Specifications

  • Climate Class: T (Tropical)

  • Refrigerant: R600a

  • Rated Current: 0.90A

  • Power: 100 Watts

  • Capacity: 310L

  • Voltage: 220-240V

  • Hz: 50Hz

Dimensions

  • 900mm wide

  • 708mm deep

  • 840mm high

  • 890mm high with castors (fridge component only, not including font, guard rail or drip tray

Dimensioned drawings available here

Dimensions

FermZilla All Rounder 30L & 60L | Dimensions

KL15189 FermZilla All Rounder 30L Dimensions

30L All Rounder | Dimensions

KL15196 FermZilla All Rounder 60L Dimensions

60L All Rounder | Dimensions

30L All Rounder Mega Grip Dimensions

30L All Rounder Mega Grip Dimensions

30L All Rounder Mega Grip Dimensions - Tri Clover Lid

30L All Rounder Mega Grip Dimensions - Tri Clover Lid

30L All Rounder Mega Grip Dimensions - Hop Bong

30L All Rounder Mega Grip Dimensions - Hop Bong

60L All Rounder Mega Grip Dimensions

60L All Rounder Mega Grip Dimensions

60L All Rounder Mega Grip Dimensions - Tri Clover Lid

60L All Rounder Mega Grip Dimensions - Tri Clover Lid

60L All Rounder Mega Grip Dimensions - Hop Bong

60L All Rounder Mega Grip Dimensions - Hop Bong

Quick Start Guide

Series X Plus User Guide | Quick Start Guide

IMPORTANT SETUP INFORMATION

If kegerator has been moved/delivered do not turn it on unless it has been standing upright for at least 24 hours. Failure to do this will void warranty and may damage the kegerator. Leave the kegerator upright for at least 24 hours before plugging in mains power after receiving and unboxing

Only tip kegerator onto right hand side (as seen from the front), when installing castors etc. Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

CO2 gas can be dangerous. Make sure to always use CO2 in a well ventilated space

Never exceed 40psi in your keg system

Always flush chemicals from the beer line completely before tapping keg

Always check for gas leaks once the kegerator is set up

Ensure there is at least 100mm clearance on each side of the kegerator after installation. Failure to allow adequate clearance will impact cooling performance and void warranty

Inclusions

NOTE: The Series X Plus does not include a wire shelf. The are suitable if you wish to add a shelf

IMPORTANT

Setup

Please refer to this video for a detailed guide to setting up a kegerator.

The following video is for a standard Series X setup, but includes useful information regarding duotight disconnect fittings and other products

For detailed, step by step instructions, read on!

Operation

Series X Plus User Guide | Operation

Display Panel Legend

  1. Cooler (Down) Button

  2. Warmer (Up) Button

  3. Temperature

  4. Celsius/Fahrenheit Indicator

  5. Fan Indicator

  6. Celsius/Fahrenheit Button

  7. Fan Button

Adjusting the Set Point Temperature

To adjust the Set Point Temperature:

  1. Press and hold the Up button for 5 seconds. The display will flash and show the current Set Point Temperature. This is a Child Safety Lock feature to prevent accidentally changing the Set Point Temperature.

  2. Press the Up or Down buttons to modify and save the Set Point Temperature. When the display stops flashing the new Set Point Temperature will be saved.

NOTE: The Up or Down buttons must be pressed repeatedly to change the temperature. The temperature will not continue to change if the button is held down - this is a child lock feature.

Change Display between Celsius and Fahrenheit

To change the displayed temperature between Celsius and Fahrenheit press the °F/°C button. Press it again to revert to the previous units.

Fan Operation

The fan is designed for continuous operation. This will help maintain a consistent temperature. In addition, directing the font fan conduit inside the font can assist with keeping the taps and beer lines cold, which helps to minimise 'first beer foam' issues. If desired the fan can be turned on and off manually using the Fan Button. When the fan is on, the fan icon will be displayed.

Temperature Calibration

If there is a large variance between the displayed temperature (IE the temperature of the internal temperature probe and the actual internal temperature of the kegerator (as measured by a calibrated thermometer) then the Temperature Offset can be adjusted from -10°C to 10°C

A Temperature Offset will offset the displayed temperature by the entered amount.

Thus, if the displayed temperature is 2°C but the actual internal temperature is 4°C, an offset of +2°C is required.

Note: In most cases this is not necessary to be adjusted. There will be minor temperature differences in the kegerator due to airflow etc.

To Adjust the Offset

  1. Press and hold the Up and Down buttons for approx 5 seconds - until the display flashes SC

  2. Once the display flashes SC, release the Up or Down buttons and press the °F/°C button. This will display the current Offset Temperature (which should be 0°)

  3. Press the Up or Down buttons to modify the Temperature Offset (from 10°C to -10°C)

  4. Once the desired value is displayed it will be saved after the display stops flashing (approx. 5 seconds)

  5. The display will revert to the current kegerator temperature. This will be different to the value displayed before the offset adjustment was made if the operation was performed correctly.

Cleaning Kegerator

The exterior of the kegerator can be cleaned with a damp microfibre cloth and a mild spray cleaner. Stainless polish may be used on stainless surfaces (such as fonts etc). or solutions may also be used instead.

Monitor the evaporator plate (at the back of the kegerator on top of the compressor). In normal use this should not be filled with water as the heat generated by the compressor will evaporate normal levels of water. If there is excessive water in the evaporator plate or it is overflowing please refer to

The interior of the kegerator may be cleaned in the same manner. It is not uncommon for some mould to be present inside the kegerator due to the nature of use. If present, clean with a mild mould remover spray and a damp microfibre cloth. Be careful to not get mould spray on any fittings such as keg posts or disconnects.

Preparation & Setup

Series 4 User Guide | Preparation & Setup

Installation & Setup

Preparation

Remove and from inside the kegerator

Remove any protective film and tape from the kegerator

Inspect kegerator for any damage that may have incurred in transit including liquid or oil marks inside packaging. If any damage is noted contact your retailer

Castor Wheels Installation

Make sure the kegerator is empty

Carefully lay the kegerator on its side on a soft surface such as carpet, cardboard or a towel. NOTE: Ensure the kegerator is tipped onto the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

Unscrew the feet from the base of the kegerator

Remove the screws in the base of the kegerator in each corner. These are pre-installed screws that are used to mount the castor wheels. NOTE: These can be quite tight from the factory. A 5/16" socket or wrench will allow more leverage than a Philips driver if required

The two locking castor wheels should be installed towards the front of the kegerator

Position the kegerator back upright and leave for a minimum 1 hour before turning it on to allow the refrigerant gas to settle. If installing the castors shortly after receiving the kegerator, leave the kegerator upright for a minimum of 24 hours before turning it on

NOTE: The screw holes may be filled with foam and have a foil covering. If this is the case push and thread the screws through the foam or foil. The screw will then catch on the thread allowing it to be screwed in completely

Chrome Plated Guard Rail Installation

Position the guard rail so the feet line up with the holes in the top of the kegerator

Push the feet of the railing firmly into the holes

CO2 Cylinder Bracket Installation (optional)

Align the four holes in the bracket with the four studs on the back of the kegerator

Insert the studs into the holes and then push the bracket down firmly to secure it

Installing Regulator onto the CO2 Cylinder

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder then tighten further with a 7 in 1 tool or a suitable wrench

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder using the knurled grip. MK5 Regulators can be hand tightened due to the new spigot seal design that easily compresses

Attach 8mm EVABarrier gas line to the Regulator

KL07429 MK4 Regulator

The MK4 regulator comes as standard with a

Thread the KL06880 duotight fitting onto the regulator by hand, then tighten gently with a 7 in 1 tool or a suitable wrench. NOTE: DO not over tighten as this may cause the duotight fitting to split

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the KL06880 duotight fitting, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

KL30670 MK5 Regulator

The MK5 regulator comes as standard with an 8mm duotight ball valve and integrated check valve

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the duotight fitting, ensuring it is inserted fully (approx.22mm)

Ensure the ball valve is opened before using the MK5 Regulator

Feed the 8mm EVABarrier gas line into the Kegerator

Unscrew one of the caps on the back of the Series X and feed the EVABarrier gas line through the hole

Setup Font, Taps and Beer line(s)

Please refer to the for a detailed guide on the different types of fonts

Connect gas & beer lines to coupler or disconnects

Please refer to the for assembly instructions for the different types of beer and gas connections

Balance Beer Lines and Carbonation levels

Please refer to the for details on getting the system balanced for a great pour

Operation

Series 4 User Guide | Operation

Display Panel Legend

  1. Cooler (Down) Button

  2. Warmer (Up) Button

  3. Temperature

  4. Celsius/Fahrenheit Indicator

  5. Fan Indicator

  6. Celsius/Fahrenheit Button

  7. Fan Button

Adjusting the Set Point Temperature

To adjust the Set Point Temperature:

  1. Press and hold the Up button for 5 seconds. The display will flash and show the current Set Point Temperature. This is a Child Safety Lock feature to prevent accidentally changing the Set Point Temperature.

  2. Press the Up or Down buttons to modify and save the Set Point Temperature. When the display stops flashing the new Set Point Temperature will be saved.

NOTE: The Up or Down buttons must be pressed repeatedly to change the temperature. The temperature will not continue to change if the button is held down - this is a child lock feature.

Change Display between Celsius and Fahrenheit

To change the displayed temperature between Celsius and Fahrenheit press the °F/°C button. Press it again to revert to the previous units.

Fan Operation

The fan is designed for continuous operation. This will help maintain a consistent temperature. In addition, directing the font fan conduit inside the font can assist with keeping the taps and beer lines cold, which helps to minimise 'first beer foam' issues. If desired the fan can be turned on and off manually using the Fan Button. When the fan is on, the fan icon will be displayed.

Temperature Calibration

If there is a large variance between the displayed temperature (IE the temperature of the internal temperature probe and the actual internal temperature of the kegerator (as measured by a calibrated thermometer) then the Temperature Offset can be adjusted from -10°C to 10°C

A Temperature Offset will offset the displayed temperature by the entered amount.

Thus, if the displayed temperature is 2°C but the actual internal temperature is 4°C, an offset of +2°C is required.

Note: In most cases this is not necessary to be adjusted. There will be minor temperature differences in the kegerator due to airflow etc.

To Adjust the Offset

  1. Press and hold the Up and Down buttons for approx 5 seconds - until the display flashes SC

  2. Once the display flashes SC, release the Up or Down buttons and press the °F/°C button. This will display the current Offset Temperature (which should be 0°)

  3. Press the Up or Down buttons to modify the Temperature Offset (from 10°C to -10°C)

  4. Once the desired value is displayed it will be saved after the display stops flashing (approx. 5 seconds)

  5. The display will revert to the current kegerator temperature. This will be different to the value displayed before the offset adjustment was made if the operation was performed correctly.

Cleaning Kegerator

The exterior of the kegerator can be cleaned with a damp microfibre cloth and a mild spray cleaner. Stainless polish may be used on stainless surfaces (such as fonts etc). or solutions may also be used instead.

Monitor the evaporator plate (at the back of the kegerator on top of the compressor). In normal use this should not be filled with water as the heat generated by the compressor will evaporate normal levels of water. If there is excessive water in the evaporator plate or it is overflowing please refer to

The interior of the kegerator may be cleaned in the same manner. It is not uncommon for some mould to be present inside the kegerator due to the nature of use. If present, clean with a mild mould remover spray and a damp microfibre cloth. Be careful to not get mould spray on any fittings such as keg posts or disconnects.

Specifications

Grand Deluxe 3 | Specifications

WARNING - IMPORTANT INFORMATION

IF FRIDGE HAS JUST BEEN MOVED DO NOT TURN ON UNLESS IT HAS BEEN STANDING UPRIGHT FOR ATLEAST 24 HOURS. FAILURE TO DO SO WILL VOID WARRANTY. STAND FRIDGE IN THE UPRIGHT POSITION FOR 24 HOURS BEFORE PLUGGING INTO MAINS POWER SOCKET

CO2 GAS CAN BE DANGEROUS. MAKE SURE TO ALWAYS USE CO2 IN A WELL VENTILATED SPACE.

ENSURE THERE IS A MINIMUM OF 100MM CLEARANCE ON THE LEFT HAND SIDE OF THE UNIT (ON THE COMPRESSOR SIDE). FAILURE TO PROVIDE ADEQUATE VENTILATION SPACE WILL REDUCE PERFORMANCE AND VOID WARRANTY

CLIMATE CLASS 4 - RECOMMENDED TO BE USED INSIDE AN AREA THAT DOES NOT EXCEED 30°c AND 55% RELATIVE HUMIDITY. IF USED OUTSIDE, NOTE THAT THE COMPRESSOR WILL OPERATE FOR LONGER INTERVALS AND DEFROST CYCLES WILL NEED TO BE ADJUSTED BASED ON TEMPERATURE/HUMIDITY LEVELS

THESE UNITS DO NOT HAVE HEATED DOORS. IN AREAS OF HIGH HUMIDITY THE DOORS CAN FROST OR PRODUCE CONDENSATION

NEVER EXCEED 40PSI ON YOUR KEG SYSTEM.

FLUSH OUT CHEMICALS FROM YOUR BEER LINE COMPLETELY BEFORE TAPPING KEG.

ALWAYS THOROUGHLY CHECK FOR GAS LEAKS ONCE YOU HAVE SET UP YOUR SYSTEM.

Included

  • 6 x Heavy Duty Castor Wheels and bolts

  • Rubberised wire racks (2 shelves two door models, 4 shelves in three door models)

  • Font fan conduit (single run for two door models, double run for three door models)

  • Inbuilt countersunk stainless drip tray system with drainage tubes fitted

  • Door keys

Dimensions (Grand Deluxe 3 Two Door Model)

External: 1495mm (L) x 705mm (W) x 910 (H) [without 100mm castor wheels] Internal: 1160mm (L) x 550mm (D) x 780mm (H)

Dimensions (Grand Deluxe 3 Three Door Model)

External: 2300mm (L) x 710mm (W) x 910 (H) [without 100mm castor wheels] Internal: 1970mm (L) x 550mm (D) x 780mm (H) Distance from the centre of the font holes: 714mm

Specifications

  • Durable Dixell temperature controller.

  • r290 refrigerant gas. This is more electrically efficient, environmentally friendly and gives better cooling performance.

  • Embraco Compressor - EM2X3117U (Two Door), EM2X3125U (Three Door)

  • 220V

  • 304 Stainless Steel Countertops with thick core foam to aid in temperature loss from your refrigerator.

  • Black matte steel finish on the outside that has been chemically engineered with a vinyl substrate to prevent corrosion.

  • Double glazed tempered safety glass with self-closing lockable doors as standard.

  • Exterior LED light switch

  • Inbuilt countersunk stainless drip tray system with drainage tubes fitted. Font mounting hole(s) pre-fitted.

Important Information & Warnings

FermZilla Tri-Conical 27L & 55L | Important Information

Warnings

This instruction sheet contains vital information that is related to the safe usage and handling of the FermZilla Tri-Conical Unitank.

It is vital that you read this instruction sheet from front to back before using the product!

THIS IS FOR YOUR OWN SAFETY WHEN USING A PRESSURISABLE FERMENTAION VESSEL

  1. Do not loosen the tri-clover clamps when the FermZilla is under pressure. Purge all pressure in the FermZilla and the collection container before loosening the tri-clover clamps

  2. When not under pressure do not expose to liquids above 55°C (131°F). Only clean, wash or sanitise the fermenter with cold water

  3. When under pressure do not expose to any temperatures above 35°C (95°F)

  4. Keep the fermenter out of direct sun or heat. Do not expose to UV rays of any sort

  5. If using a heat belt to warm the fermenter then only have the heat belt sitting below the liquid level. Do not use an unregulated heat source, only use heat sources which are plugged into a temperature controller

  6. Under no circumstances apply more than 2.5bar (35psi) to the fermenter. Do not connect an unregulated pressure source. If you connect external pressure source ensure it has independent PRV pre-set to 35psi or below

  7. A spunding valve set below 35psi must always be connected to the FermZilla when fermenting under pressure or connected to the recipient keg when performing a closed transfer. Recommended range for pressure fermenting is 10-12psi

  8. Do not tamper with the pressure relief valve. Only use the red or yellow coloured pressure relief valve supplied by KegLand

  9. If vigorous fermentation is experienced and krausen or wort has contacted the PRV, ensure the PRV is removed and cleaned before putting the FermZilla under pressure

  10. If the fermenter is scratched, damaged or has been under any physical duress; do not use the fermenter under pressure without hydro-testing

  11. If you use the fermenter under pressure hydro test the fermenter every 24 months to ensure it is safe to use

  12. Only use chemical cleaners and sanitizers that are approved by Kegland. These include: KL05371 (effective for sanitising the exterior of the FermZilla) , KL05357 (mixed to the correct dilution), KL05494 (not to be left in the FermZilla for more than 30 minutes), KL07405 . Or contact for more information regarding other compatible chemical cleaning products

  13. Always keep the butterfly valve open during fermentation. Only close the butterfly valve once fermentation has ceased and hydrometer readings are stable for 3 consecutive days

  14. Open the butterfly valve and ensure the system (including the collection container) is depressurized prior to removing the collection container

  15. Do not over tighten carbonation caps onto the threads of the lid or collection container. Doing so can result in the thread being stripped or cracked. We recommend using KL10788 Multi Gas Post Plastic Carbonation Cap (available in (gas) and (liquid)

  16. Do not over tighten the stainless-steel handles onto the neck of the FermZilla

  17. Avoid lifting the FermZilla while full. If filled with wort avoid moving the FermZilla to prevent sticky wort from preventing the PRV from operating

  18. Always conduct a leak test prior to beginning fermentation

  19. Lubricating the Butterfly valve gate and all O-rings will prolong the life of the unit. We recommend

  20. When fermenting under pressure, a PRV alone is not sufficient. A must be used to ensure pressure dos not build beyond safe limits.

Warnings and Installation Checklist

Benchy Sparkling Zero | Important Information

Warning

Warning If the Benchy has just been moved do not turn on unless it has been standing for at least 24 hours. Failure to do so will void warranty. Stand the Benchy in an upright position for at least 24 hours before plugging inot the mains socket.

Warning Ensure there is at least 30mm clearance on each vented side of the Benchy to allow adequate airflow. Not allowing adequate ventilation will void warranty, reduce performance and increase power consumption.

Warning Perform a pressure/leak test prior to use

Warning Do not exceed gas pressure or water pressure stated on the date plate

Warning Only use cold to warm water to clean product lines. Do not use hot water to clean product lines

Before Installation

  1. Let the Benchy Sparkling sit for at least 24 hours after delivery or after sitting on its side before turning the unit on.

  2. Ensure the under-counter cupboard or bench top can support the weight of the Benchy Sparkling when full of water.

  3. Ensure there is adequate ventilation (at least 50mm on each vented side of the Benchy Sparkling) Do not exceed the pressures which are stated on the data plate. Do not set the reservoir temperature to below 2°C

Do not exceed the pressures which are stated on the data plate.

Do not set the reservoir temperature to below 2°C

Installation Checklist

The Benchy Sparkling is the easiest way to setup a sparkling water system. You can be enjoying chilled sparkling water in under 1 hour with this setup.

Tee Bar Font Kits

KegLand Undercover / Build In / Semi-Integrated Kegerator | Tee Bar Font Kits

Tee Bar Fonts

  1. Remove the caps from the end of the fonts and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. NOTE: Install shanks from the middle of the font outwards

  3. Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to

  4. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

  5. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font. Angling the shank off to the side slightly is generally easiest

  6. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  7. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  8. Repeat for all other duotight compatible short shanks and beer lines

  9. Feed the beer lines from the duotight compatible short shanks into the kegerator

  10. Using the included M5 x 30mm bolts, mount the font onto the kegerator after feeding the lines through into the kegerator

  11. Attach each EVABarrier beer line to a or

  12. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  13. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

EVABarrier Gas Line Setup (Four Tap Tee Bar Font Kits)

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

  2. Feed this through the gas inlet into the kegerator.

  3. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 4 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Pieces

  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Setup

KegLand Undercover / Build In / Semi-Integrated Kegerator | Setup

Setup

Please refer to this video for a detailed guide to setting up a kegerator. This is for a Series X kegerator, but the specifics of font setup, balancing beer lines etc are exactly the same across kegerator models.

Preparation

  • Remove all items from inside kegerator

  • Ensure all items have been included

  • Remove any protective plastic from the kegerator before first use

  • Check for any damage which has occurred during transit including any liquid or oil marks on the inside of the packaging

Installing Regulator onto the CO2 Cylinder

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder then tighten further with a 7 in 1 tool or a suitable wrench

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder using the knurled grip. MK5 Regulators can be hand tightened due to the new spigot seal design that easily compresses

Attach 8mm EVABarrier gas line to the Regulator

KL07429 MK4 Regulator

The MK4 regulator comes as standard with a

Thread the KL06880 duotight fitting onto the regulator by hand, then tighten gently with a 7 in 1 tool or a suitable wrench. NOTE: DO not over tighten as this may cause the duotight fitting to split

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the KL06880 duotight fitting, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

KL30670 MK5 Regulator

The MK5 regulator comes as standard with an 8mm duotight ball valve and integrated check valve

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the duotight fitting, ensuring it is inserted fully (approx.22mm)

Ensure the ball valve is opened before using the MK5 Regulator

Setup Font, Taps and Beer line(s)

Please refer to the for a detailed guide on the different types of fonts

Connect gas & beer lines to coupler or disconnects

Please refer to the for assembly instructions for the different types of beer and gas connections

Balance Beer Lines and Carbonation levels

Please refer to the for details on getting the system balanced for a great pour

install a pressure boosting pump
Check and adjust the setpoint temperature of the Benchy Sparkling to 2°C
check all items
KL07429 MK4 Regulator
KL30670 MK5 Regulator
KL06880 8mm x FFL duotight fitting
Font Assembly
Keg Types guide
Balancing Kegerator Lines & CO2 guide
Ethyl Sanitiser Spray
StellarSan
StellarClean PBW
StellarOxy
https://www.kegland.com.au/
red
yellow
Haynes Food Grade Lube
Spunding Valve
Using a Spunding Valve to ferment under Pressure
Using a Spunding Valve to ferment under Pressure
Balancing Lines & CO2 Pressure
liquid ball lock disconnect
keg coupler
MK4
MK5
commercial (brewery made)
homebrew
Attach duotight reducer to short shank
Tightening Short Shank with 7 in 1 tool
Quadruple Gas Line Configuration
StellarClean PBW
StellarOxy
Troubleshooting
Display Panel Legend
StellarClean PBW
StellarOxy
Troubleshooting
Display Panel Legend
Use this link for an in-depth instructional video

Commercial Kegs & Couplers

Homebrew Kegs & Disconnects

Cover
Cover

Single, Double & Triple Tower Style Font Kits

Quad Font Tower Style Kits

Tee Bar Font Kits

Cover
Cover
Cover

Leak & Pressure Testing

Series 4 User Guide | Leak & Pressure Testing

Important

Performing a CO2 leak test is important to ensure that your system will hold pressure and that there are no leaks in any connections in the system.

If there are any leaks this can result in the CO2 cylinder becoming empty in a short period.

Initial pressure testing can be performed in two different ways. If leaks are detected an Isolation Test can help determine the location of he leak.

Method 1 - Pressure Decay Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Turn CO2 cylinder valve off

Once pressurised, turn the valve handle on the CO2 cylinder clockwise until the valve is turned off

4

Check Pressure

Wait for at least two hours then check the pressure reading on the right hand (low pressure) gauge of the regulator

If the pressure reading has not changed (so is still reading ~20psi) then there are no leaks in the system

If the pressure has dropped a noticeable amount then it is very likely there is a leak in the system. Use Method 2 - Detergent Bubble Test to locate the leak. Note: Even if this test is passed it is quite a good idea to perform this test in any case

Method 2 - Detergent Bubble Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 40-50psi. Wait for the empty keg to fill with CO2 to ensure the system is properly pressurised. Note: We use a higher pressure in order to make any leaks easier to detect. Ensure there is no beer in the keg as it may become over-carbonated

3

Check For Leaks

Using a soapy water solution (washing up liquid and water is perfect for this) in a spry bottle or simply dabbed on, check for leaks at all connections. The soapy water spray will slowly bubble if there are any leaks.

Connections to check include:

• The connection between the CO2 cylinder and the regulator • All duotight connections including the 8mm x FFL duotight connected to the regulator, ball lock disconnects and keg coupler, the 6.5mm x 8mm duotight reducers connected to the short shanks and the 8mm duotight tee pieces • Around ball lock disconnects and keg couplers when they are connected to the keg • Around the lid of a Cornelius keg • Make sure to remove the ball lock disconnects from the posts of the ball lock keg and check the post itself for leaks

IMPORTANT: Do not spray any duotight fittings with StellarSan or phosphoric acid solution to perform a leak test.

4

Perform a Pressure Decay Test

Once any leaks have been located and fixed, perform another Pressure Decay Test to ensure that the system holds pressure

Isolation Test

If any CO2 leaks are detected, if can be helpful to perform an Isolation Test to determine where the leak is in the system

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Isolate System

Once the system is pressurised, isolate each part of the system.

  1. Turn valve of CO2 cylinder fully off.

  2. Fully unwind the (anti clockwise) the regulator knob

  3. Remove Gas Disconnect from the keg

  4. (If using) Remove Gas Disconnect from gas inlet of kegerator

  5. (If possible) Weigh the CO2 cylinder

  6. Wait at least 12 hours

4

Test System

After at least 12 hours, if there is a leak in the system we can determine roughly where the leak is after isolating

  1. If the weight of the CO2 cylinder has gone down noticeably, the cylinder possibly has a leak

  2. If the pressure on the regulator has gone down, the regulator, gas line or fittings may have a leak

  3. Test the keg(s) by pulling the PRV. If no CO2 is released then the keg may have a leak.

  4. Once the general location of the leak has been determined by isolation testing, perform a Detergent Bubble Test in order to locate the leak precisely.

NOTE: It is safe to submerge duotight fittings and EVABarrier in water when locating leaks. Regulators cannot be safely immersed

Commercial Keg Couplers
Commercial Keg Couplers
MK4 KegLand Regulator
MK5 CO2 Regulator - Tool-Free
Black Plastic Wrap Around Drip Tray
Set of 6 Castor Wheels + bolts
CO2 Cylinder Holder
Series X Plus - Replacement Guard Rail
Carbonation Chart Sticker
Kegerator Modular Wire Shelf Set (3 Pieces)
KL07429 MK4 Regulator
KL30670 MK5 Regulator
KL06880 8mm x FFL duotight fitting
Font Assembly
Keg Types guide
Balancing Kegerator Lines & CO2 guide

Preparation & Setup

Series X Plus User Guide | Preparation & Setup

Installation & Setup

Preparation

Remove and check all items from inside the kegerator

Remove any protective film and tape from the kegerator

Inspect kegerator for any damage that may have incurred in transit including liquid or oil marks inside packaging. If any damage is noted contact your retailer

Castor Wheels Installation

Make sure the kegerator is empty

Carefully lay the kegerator on its side on a soft surface such as carpet, cardboard or a towel. NOTE: Ensure the kegerator is tipped onto the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

Unscrew the feet from the base of the kegerator

Remove the screws in the base of the kegerator in each corner. These are pre-installed screws that are used to mount the castor wheels. NOTE: These can be quite tight from the factory. A 5/16" socket or wrench will allow more leverage than a Philips driver if required

The two locking castor wheels should be installed towards the front of the kegerator

Position the kegerator back upright and leave for a minimum 1 hour before turning it on to allow the refrigerant gas to settle. If installing the castors shortly after receiving the kegerator, leave the kegerator upright for a minimum of 24 hours before turning it on

NOTE: The screw holes may be filled with foam and have a foil covering. If this is the case push and thread the screws through the foam or foil. The screw will then catch on the thread allowing it to be screwed in completely

Chrome Plated Guard Rail Installation

Position the guard rail so the feet line up with the holes in the top of the kegerator

Push the feet of the railing firmly into the holes

CO2 Cylinder Bracket Installation (optional)

Align the four holes in the bracket with the four studs on the back of the kegerator

Insert the studs into the holes and then push the bracket down firmly to secure it

Installing Regulator onto the CO2 Cylinder

KL07429 MK4 Regulator

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder then tighten further with a 7 in 1 tool or a suitable wrench

KL30670 MK5 Regulator

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder using the knurled grip. MK5 Regulators can be hand tightened due to the new spigot seal design that easily compresses

Attach 8mm EVABarrier gas line to the Regulator

KL07429 MK4 Regulator

The MK4 regulator comes as standard with a KL06880 8mm x FFL duotight fitting

Thread the KL06880 duotight fitting onto the regulator by hand, then tighten gently with a 7 in 1 tool or a suitable wrench. NOTE: DO not over tighten as this may cause the duotight fitting to split

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the KL06880 duotight fitting, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

KL30670 MK5 Regulator

The MK5 regulator comes as standard with an 8mm duotight ball valve and integrated check valve

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the duotight fitting, ensuring it is inserted fully (approx.22mm)

Ensure the ball valve is opened before using the MK5 Regulator

Feed the 8mm EVABarrier gas line into the Kegerator

Unscrew one of the caps on the back of the Series X and feed the EVABarrier gas line through the hole

Convert Gas Line to Quick Disconnect Fitting (optional)

The gas port threads can be easily converted to allow a gas disconnect connection, which is quite convenient for disconnecting the gas line from the kegerator. This is optional

You will need 1 x KL10788 Carbonation Cap, 1 x KL20756 Gas Disconnect, 1 x KL07481 8mm x 6.35mm duotight reducer

Screw the KL10788 Carbonation Cap onto the gas inlet thread at the back of the kegerator

Cut the 8mm EVABarrier gas line to the correct length so that it easily reaches from the regulator to the Carbonation Cap

Fit the KL20756 Gas Disconnect onto the end of the gas line, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

FIt the KL07481 8mm x 6.35mm duotight reducer onto the corresponding barb of the Carbonation Cap inside the kegerator. The gas line(s) inside the kegerator will then attach directly to this duotight fitting

Connect the Gas Disconnect to the Carbonation Cap to complete the assembly

Alternative Gas Bulkhead Fitting

Setup Font, Taps and Beer line(s)

Please refer to the Font Assembly for a detailed guide on the different types of fonts

Connect gas & beer lines to coupler or disconnects

Please refer to the Keg Types guide for assembly instructions for the different types of beer and gas connections

Balance Beer Lines and Carbonation levels

Please refer to the Balancing Kegerator Lines & CO2 guide for details on getting the system balanced for a great pour

Single, Double and Triple Font Kits

Series X Plus User Guide | Single, Double and Triple Font Kits

Single, Double and Triple Tap Fonts

  1. Remove the cap from the top of the font and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to Balancing Lines & CO2 Pressure

  3. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

    Attach duotight reducer to short shank
  4. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  5. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  6. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  7. Repeat for all other duotight compatible short shanks and beer lines

  8. Feed the beer lines from the duotight compatible short shanks into the kegerator

  9. Using the included M5 x 30mm bolts, mount the font onto the kegerator after feeding the lines through into the kegerator

  10. Attach each EVABarrier beer line to a liquid ball lock disconnect or keg coupler

  11. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  12. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

Tightening Short Shank with 7 in 1 tool

EVABarrier Gas Line Setup (Single Font Kit only)

  1. Double check that the EVABarrier gas line is securely connected to the MK4 or MK5 regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using this guide

  3. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for commercial (brewery made) beer or for homebrew

EVABarrier Gas Line Setup (Double, Triple or Quad Font Kit)

Double Font

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the MK4 or MK5 regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using this guide

  3. Cut an approximately 1m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 2 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Piece

  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for commercial (brewery made) beer or for homebrew

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Double Gas Line Configuration

Triple Font

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the MK4 or MK5 regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using this guide

  3. Cut an approximately 1.5m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 3 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Piece

    Triple Gas Line Configuration
  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for commercial (brewery made) beer or for homebrew

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Quad Font

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the MK4 or MK5 regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using this guide

  3. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 4 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Piece

    Quadruple Gas Line Configuration
  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for commercial (brewery made) beer or for homebrew

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Guide to Commercial Kegs & Couplers

Series 4 User Guide | Comerrcial Kegs & Couplers

Commercial (Brewery Made) Style Kegs

Commercial kegs primarily come in a range of sizes; 20L, 30L and 50L. 50L kegs are the most common size. Commercial kegs come in three main styles: A-type, D-type and S-type. These three types of commercial kegs can be distinguished by the shape of their spear (shown below).

In Australia A-type and D-type kegs are the most common. You will need to buy the specific keg coupler to fit the keg type, make sure that prior to buying a kegerator you know which type of keg you will be using and which keg coupler is required to dispense from this keg.

As a general rule, CUB and related breweries use D-Type Couplers, all other breweries use A-Type Couplers. S-Type Couplers are typically only used for fully imported beers.

The following diagram shows the different ypes of spear available:

Different commercial spear/coupler styles

Once you have the correct coupler to suit your keg it will need to be assembled and connected to the beer and gas line.

On a keg coupler there is an inlet for gas and an outlet for liquid. The gas inlet is positioned on a 45-degree angle and the liquid outlet is positioned vertically. It is important to connect the gas line and beer line to the correct inlet and outlet.

Inlet/outlet | A Type Keg Coupler

Keg Coupler Assembly

Inside the KegLand coupler box you will find two types of one-way check valves: a gas duck bill valve and a liquid torpedo check piece.

The duck bill valve is used for the gas inlet and the torpedo check piece or non-return ball is used for the liquid outlet. In a homebrew setting it may only be necessary to use a check valve in the gas inlet to prevent liquid flowing back in to the regulator.

To install the gas duck bill valve, remove the black EPDM washer from inside the 5/8” duotight fitting on the gas inlet and then insert the gas duck bill valve into the opening (as shown below). Then screw the duotight fitting back onto the coupler.

To install the liquid torpedo check piece, remove the 5/8” duotight fitting keeping the black EPDM washer in place, then insert the ball and cage (in the order shown below) and then finally screw the duotight fitting back onto the coupler. NOTE: The closed part of the cage must be at the top to hold the ball in place, otherwise this can block the beer from flowing.

How to use Keg Couplers

Prior to attaching the keg coupler onto the keg make sure that a gas line is connected to the gas inlet and this gas line is connected to a regulator and a beer line is connected to the liquid outlet and this beer line is connected to a tap. Attaching the keg to the keg coupler is usually the last step of the kegerator setup.

A-Type Keg Coupler

Slide the keg coupler over the groove on the top of the keg then firmly depress the handle to tap the keg. NOTE: To fit a 50L keg with an A-type keg coupler into a kegerator or if your keg is a DIN style keg (tall skinny style) you will need to use a KL00390 Low Profile Elbow Bend

D-Type and S-Type Couplers

Push the coupler into the opening of the spear and then rotate firmly clockwise to attach the coupler to the spear. Then firmly depress the handle to tap the keg.

More detailed instructions on how to assemble and operate a keg coupler can be seen in this video:

Commercial Keg Couplers

Inserting EVABarrier hose into duotight fittings

Before connecting EVABarrier ito duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689 Tube Cutter

If the EVABarrier has been used previousLY, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Using a 7 in 1 tool to remove EVABarrier from a duotight fitting

Using Ball Lock DIsconnects with Commercial Couplers

KegLand Commercial Couplers are supplied with duotight fittings that make connecting EVABarrier gas and beer line quite easy.

However, if you plan on switching couplers or wish to use an alternative connection method that allows a bit more customisation, we recommend replacing the duotight fittings with Ball Lock Posts. When adding Ball Lock Posts to a coupler setup, it is recommended to also add a KL00390 Low Profile Elbow Bend which will make it easier to fit a 50L keg.

You will also need a KL00840 Cornelius Type Ball Lock Post 5/8 Liquid and a KL00833 Cornelius Type Ball Lock Post 5/8 Gas which will replace the duotight fittings on the coupler and allow you to use Ball Lock Disconnects on the beer and gas line instead

Couplers adapted for Ball Lock Posts

Balancing Lines & CO2 Pressure

Series 4 User Guide | Balancing Lines & CO2 Pressure

Beer Line Diameter and Length Correlation

To ensure you get a consistent pour with the correct amount of head it is important to ensure the length of beer is correlated with the internal diameter of the EVABarrier hose. The suggested length of beer line for each internal diameter is outlined below.

To get a great pour with good head the length of the beer line needs to be adjusted according to the internal diameter of the line and to the carbonation level of the liquid being dispensed. Broadly speaking, the smaller the internal diameter of the beer line the less line is required to get a good flow. For that reason, the standard line used for beer line in all KegLand Font Kits is KL06224 4mm ID x 8mm OD Double Wall EVABarrier

Please refer to this chart for a guide to appropriate beer line length for different diameter line:

Beer Line Length Guide

Internal Line DIameter
Suggested Beer Line Length

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

KegLand Font Kits come with pre-cut lengths of beer and gas line. These are typically sized to allow at least 1.5m per length and thus do not need to be cut down in size.

If cutting your own lengths of beer line it is best to start at the upper end of the suggested range and cut the beer line down in size until the desired pour speed is achieved. The faster the pour, the more likely you will get too much head/foam in the glass and also a fast pour can 'knock' carbonation out of solution resulting in a beer with too much head but no carbonation!

Thus, for example, if starting with 4mm ID line start with a 2m length and cut down in 100mm lengths until the desired pour is achieved.

4mm ID line is often the best choice in a short draw (kegerator) setup as it means less overall length of beer line is required which means the kegerator will be less cluttered. It also reduces the amount of beer sitting in the lines between pours.

To see how much beer is in the line (approximately) please refer to this table:

Internal Diameter
Minimum length of line
Beer per metre in line (approx)
Total beer in line (approx)

4mm

1.5m

12.5ml

19ml

5mm

2m

20ml

40ml

6mm

3m

28ml

84ml

The downside of 4mm ID beer line is that it is quite hard to fit over barbs. We highly recommend using duotight fittings instead as they are very easy to use and install. They can also be readily swapped out if required - for example, if you decide to change the number of taps and kegs in your setup. All KegLand kegerator kits come with duotight fittings as standard.

Balancing the Kegerator with CO2

If you are not sure about temperature, carbonation levels and CO2 pressure for serving, setting the kegerator to 2­°C and the regulator to 12psi is appropriate for most situations.

To produce the perfect pour, a number of variables need to be balanced. These include the beer line length, carbonation level of the beer and storage temperature of the keg.

The temperature of the beer in the keg correlates directly to the carbonation level. Thus, a beer at 4°C will have less carbonation than a beer at 2°C at the same CO2 pressure.

For most styles of beer, you should be aiming for a carbonation level of between 2.2-2.8 volumes of carbonation. 2.6 volumes of carbonation can be considered a good average level for most beers. If you are unsure of the carbonation level of the beer IE If it is a commercial keg then assume it is at 2.6 volumes of carbonation.

To achieve a specific carbonation level refer to this Carbonation Chart and match the temperature of the kegerator to the desired carbonation level. Typically kegerators would be set to maintain a temperature between 0-3°C. Typically, 2°C is the perfect temperature for most beer styles.

The pressure at which you dispense the beer should be slightly higher than the carbonation pressure (~10% higher).

For example, to carbonate to 2.6 volumes at 2°C you would carbonate the beer at approximately 11psi and then serve the beer at approximately 12psi.

The pressure at which you serve the beer should be determined as above - thus the carbonation level determines the serving level. Do not try to fix a fast or slow pour by adjusting the pressure. Too low a pressure will result in flat beer, and too high a pressure will cause over-carbonation.

If you think that you have over carbonated your beer you may need to release the Pressure in the keg and then set it to your desired pressure according to the carbonation chart above. Do not release pressure in the keg by pulling the PRV on the regulator as this can result in liquid being pulled into the regulator and potentially causing damage to the regulator.

If you wish to have beers of different carbonation levels in the kegerator then you can use a KL10870 dual pressure regulator to have two different serving pressures. Alternatively a KL15035 inline regulator can be installed on the gas lines which allows individual control of each line.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the reguator to 12psi will suit almost all beer styles

Balancing Lines & CO2 Pressure

KegLand Undercover / Build In / Semi-Integrated Kegerator | Balancing Lines & CO2 Pressure

Beer Line Diameter and Length Correlation

To ensure you get a consistent pour with the correct amount of head it is important to ensure the length of beer is correlated with the internal diameter of the EVABarrier hose. The suggested length of beer line for each internal diameter is outlined below.

To get a great pour with good head the length of the beer line needs to be adjusted according to the internal diameter of the line and to the carbonation level of the liquid being dispensed. Broadly speaking, the smaller the internal diameter of the beer line the less line is required to get a good flow. For that reason, the standard line used for beer line in all KegLand Font Kits is KL06224 4mm ID x 8mm OD Double Wall EVABarrier

Please refer to this chart for a guide to appropriate beer line length for different diameter line:

Beer Line Length Guide

Internal Line DIameter
Suggested Beer Line Length

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

KegLand Font Kits come with pre-cut lengths of beer and gas line. These are typically sized to allow at least 1.5m per length and thus do not need to be cut down in size.

If cutting your own lengths of beer line it is best to start at the upper end of the suggested range and cut the beer line down in size until the desired pour speed is achieved. The faster the pour, the more likely you will get too much head/foam in the glass and also a fast pour can 'knock' carbonation out of solution resulting in a beer with too much head but no carbonation!

Thus, for example, if starting with 4mm ID line start with a 2m length and cut down in 100mm lengths until the desired pour is achieved.

4mm ID line is often the best choice in a short draw (kegerator) setup as it means less overall length of beer line is required which means the kegerator will be less cluttered. It also reduces the amount of beer sitting in the lines between pours.

To see how much beer is in the line (approximately) please refer to this table:

Internal Diameter
Minimum length of line
Beer per metre in line (approx)
Total beer in line (approx)

4mm

1.5m

12.5ml

19ml

5mm

2m

20ml

40ml

6mm

3m

28ml

84ml

The downside of 4mm ID beer line is that it is quite hard to fit over barbs. We highly recommend using duotight fittings instead as they are very easy to use and install. They can also be readily swapped out if required - for example, if you decide to change the number of taps and kegs in your setup. All KegLand kegerator kits come with duotight fittings as standard.

Balancing the Kegerator with CO2

If you are not sure about temperature, carbonation levels and CO2 pressure for serving, setting the kegerator to 2­°C and the regulator to 12psi is appropriate for most situations.

To produce the perfect pour, a number of variables need to be balanced. These include the beer line length, carbonation level of the beer and storage temperature of the keg.

The temperature of the beer in the keg correlates directly to the carbonation level. Thus, a beer at 4°C will have less carbonation than a beer at 2°C at the same CO2 pressure.

For most styles of beer, you should be aiming for a carbonation level of between 2.2-2.8 volumes of carbonation. 2.6 volumes of carbonation can be considered a good average level for most beers. If you are unsure of the carbonation level of the beer IE If it is a commercial keg then assume it is at 2.6 volumes of carbonation.

To achieve a specific carbonation level refer to this Carbonation Chart and match the temperature of the kegerator to the desired carbonation level. Typically kegerators would be set to maintain a temperature between 0-3°C. Typically, 2°C is the perfect temperature for most beer styles.

The pressure at which you dispense the beer should be slightly higher than the carbonation pressure (~10% higher).

For example, to carbonate to 2.6 volumes at 2°C you would carbonate the beer at approximately 11psi and then serve the beer at approximately 12psi.

The pressure at which you serve the beer should be determined as above - thus the carbonation level determines the serving level. Do not try to fix a fast or slow pour by adjusting the pressure. Too low a pressure will result in flat beer, and too high a pressure will cause over-carbonation.

If you think that you have over carbonated your beer you may need to release the Pressure in the keg and then set it to your desired pressure according to the carbonation chart above. Do not release pressure in the keg by pulling the PRV on the regulator as this can result in liquid being pulled into the regulator and potentially causing damage to the regulator.

If you wish to have beers of different carbonation levels in the kegerator then you can use a KL10870 dual pressure regulator to have two different serving pressures. Alternatively a KL15035 inline regulator can be installed on the gas lines which allows individual control of each line.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the regulator to 12psi will suit almost all beer styles

Operation

KegLand Undercover / Build In / Semi-Integrated Kegerator | Operation

Display Panel Legend

Display Panel Legend
  1. Power Button

  2. SET Button

  3. Up and Down Buttons

  4. Defrost Cycle Indicator

  5. Fan Indicator

  6. Celsius/Fahrenheit Button

  7. Manual LED Button

Adjusting the Set Point Temperature

To adjust the Set Point Temperature:

  1. Press the SET button to display the current Set Point Temperature.

  2. Press the Up or Down buttons to modify and save the Set Point Temperature

  3. Press the SET button to exit the Adjustment Status and display the current actual temperature

Change Display between Celsius and Fahrenheit

To change the displayed temperature between Celsius and Fahrenheit press the °C/°F button. Press it again to revert to the previous units.

Manually operate the internal LED

The internal LED is automatically turned on when the door is opened. It can be manually operated - turned on or off - using the Light Button. The LED is on a timer so it will automatically turn off after 2 minutes.

Enter Manual Defrost

The KegLand Undercover / Build In / Semi-Integrated Kegerator has a defrost cycle programmed in. Should you wish to perform a manual defrost for any reason (such as visible ice build up) this can be performed by pressing the Up button for 6 seconds to begin a defrost cycle. If a defrost cycle is running, performing this operation will manually stop the defrost cycle.

Adjust Hysteresis

Hysteresis is the allowed differntial from the Set Point Temperature before the compressor (cooling) operates. Thus, if the Set Point Temperature is 2°C and the Hysteresis is 3°C then the compressor will operate when the internal temperature reads 5°C, and it will continue to operate until the Set Point Temperature of 2°C is reached. The default hysteresis is 3°C, which is appropriate for most circumstances.

Note: Decreasing the hysteresis can increase power consumption

To Adjust the Hysteresis

  1. Press the SET button and hold for 8 seconds to enter the parameter setup mode - L1 will flash on the display

  2. Press the SET button to cycle through Parameters until L3 is displayed

  3. Press the Up or Down buttons to modify the Hysteresis

  4. Once the desired value is displayed it will be saved after the display stops flashing (approx. 6 seconds)

Temperature Calibration

If there is a large variance between the displayed temperature (IE the temperature of the internal temperature probe and the actual internal temperature of the kegerator (as measureed by a calibrated thermometer) then the Temperature Offset can be adjusted from -20°C to 20°C

A Temperature Offset will offset the displayed temperature by the entered amount.

Thus, if the displayed temperature is 2°C but the actual internal temperature is 4°C, and offset of +2°C is required.

Note: In most cases this is not necessary to be adjusted. There will be minor temperature differences in the kegerator due to airflow etc.

To Adjust the Offset

  1. Press the SET button and hold for 8 seconds to enter the parameter setup mode - L1 will flash on the display

  2. Press the SET button to cycle through Parameters until L5 is displayed

  3. Press the Up or Down buttons to modify the Temperature Offset (from 20°C to -20°C)

  4. Once the desired value is displayed it will be saved after the display stops flashing (approx. 6 seconds)

To Adjust the Defrost Duration

  1. Press the SET button and hold for 8 seconds to enter the parameter setup mode - L1 will flash on the display

  2. Press the SET button to cycle through Parameters until F1 is displayed

  3. Press the Up or Down buttons to modify the Defrost Duration (from 1 minute to 60 minutes). The default setting is 30 minutes

  4. Once the desired value is displayed it will be saved after the display stops flashing (approx. 6 seconds)

To Adjust the Defrost Interval Time

  1. Press the SET button and hold for 8 seconds to enter the parameter setup mode - L1 will flash on the display

  2. Press the SET button to cycle through Parameters until F2 is displayed

  3. Press the Up or Down buttons to modify the Defrost Interval Time (from 00 hours to 24 hours). The default setting is 4 hours

  4. Once the desired value is displayed it will be saved after the display stops flashing (approx. 6 seconds)

Factory Reset

To reset all settings (Set Point, Hysteresis, Offset etc) to factory defaults, press and hold the Up or Down buttons simultaneously for 8 seconds until the display flashes 888, then release. This will restore the unit to factory defaults.

Setup & Assembly

Grand Deluxe 3 | Setup & Assembly

Video Guide

Please refer to this video for a detailed walkthrough on assembling a kegerator. This is specific to the Series X range, but most of the information is relevant to all kegerator setups

Setup & Assembly

Before plugging in the unit, ensure it has been standing upright for at least 24 hours after movement

Tools Required: Philips head screwdriver and wrench or spanner

Preparation

  • Cut the straps securing the carton. WIth the assistance of another person, carefully lift the carton off the Grand Deluxe

  • Remove the protective foam and plastic cover

  • Remove any protective plastic from the kegerator before first use

  • Using a Philips head screwdriver, carefully unscrew the brackets that secure the Grand Deluxe to the shipping pallet

Install Castors

Using the supplied bolts, carefully install the castors in each corner and the middle of the Grand Deluxe. If tiliting the unit to install the castor wheels, ensure that the unit is left upright for 24 hours before turning on.

Plumb Drip Tray(s)

The contersunk drip trays are plumbed inside and outside the Grand Deluxe. The drain tube can be emptied into a bucket or similar and simply emptied periodically, or (using the external barb) this can be drained directly to a suitable floor drain.

Installing MK4 Regulator onto CO2 Cylinder

  • Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

  • Ensure the regulator dial is completely unscrewed and ensure there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

  • Hand tighten the nut and stem onto the CO2 cylinder then tighten further with a 7 in 1 faucet tap wrench/spanner

Attach EVABarrier to the regulator

  • The Mk4 regulator comes as standard with an 8mm x FFL duotight Fitting (KL06880)

  • Make sure the end of the EVABarrier hose doesn’t have any burrs and is cut straight and cleanly. Push the EVABarrier hose line firmly into the duotight fitting on the regulator and ensure it is secure up to the line indicated on the 8mm x FFL duotight fitting

  • On the right hand side of the Grand Deluxe is a gas port. This will need to be drilled out (we recommend an 8mm bit for a good fit) to accomodate the gas line.

  • The gas tubing can then be fed through the gas port into the kegerator. The gas line will also need to be tee'd off if you have two or more taps (duotight tee pieces included with Font Kit)

Assembling Font Kits

Single, Double and Triple Tap Fonts

  1. Remove the cap from the top of the font and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. Feed the length of beer line through the tap hole on the front of the font and feed the beer line through the slimline nut and convex collet on the inside of the font

  3. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank

  4. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  5. Push each length of beer line into a 6.5mm x 8mm reducer which is attached to a short shank

  6. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower

  7. Repeat for all other duotight compatible short shanks and beer lines

  8. Feed the beer lines from the duotight compatible short shanks into the kegerator

  9. Attach the font to the top of the kegerator by screwing the font onto the font mounting points using four metric M5 stainless steel screws.

  10. Attach each EVABarrier beer line to a liquid ball lock disconnect or keg coupler

  11. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  12. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

TIghtening Short Shank

Quadruple Tap Font

  1. First, attach the font to the top of the kegerator using four metric M5 stainless steel screws. The mounting points can be found on the inside of the font and can be attached using a long screwdriver or flexible drill bit

  2. Then attach the duotight compatible short shanks, duotight 6.5mm x 8mm reducer and beer line to the font tower as described in step 11. It is easiest to attach the shanks to the font tower in the order shown

  3. Feed the beer lines from the duotight compatible short shanks into the kegerator.

  4. Attach each EVABarrier beer line to a ball lock disconnect or keg coupler

  5. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  6. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

What's Included

FermZilla Tri-Conical 27L & 55L | Inclusions

Gen3 27L & 55L FermZilla Tri-Conical Starter Kit with handle

Gen3 27L & 55L FermZilla Tri-Conical Complete Pressure Brewing Kit

Gen3 27L & 55L FermZilla Tri-Conical Hop Bong Complete Pressure Brewing Kit

27L & 55L Gen3 Tri-Conical FermZilla

Tips, Tricks & Accessories

FermZilla All Rounder 30L & 60L | Tips, Tricks & Accessories

The FermZIlla range is distinguished by being pressure capable fermenters which allow fermenting and transferring beer under pressure. There are also a number of super handy accessories available to improve your beer and your brewing! The FermZilla range has a number of advantages over more traditional fermenters on the market.

Dispensing from a FermZilla

As a pressure capable fermenter, the FermZilla can be treated as an all in one fermentation and dispensing unit. If the FermZilla is equipped for pressure fermentation, simply ferment and cold crash as normal. Once the cold crash is complete, there is no need to transfer to a keg.

Simply connect the FermZilla to CO2 using the Gas Post, and connect a tap of some kind to the Liquid Post. Once connected (and the beer is chilled and carbonated) you are good to go!

Recommended taps include the NukaTap Mini FC Disconnect Kit, the Nylon Composite Pluto Gun and the duo-Bronco/duo-Picnic Party Tap. These are all great options to have to hand for pulling samples during fermentation (to check gravity etc).

The Hop Bong

The Hop Bong is a fantastic way to dry hop in a FermZilla without introducing O2 (LODO). The Hop Bong is suitable for all pressure capable FermZillas (the Tri-Conical and the All Rounder). It can be purchased as a standalone unit (if you have the required Carbonation Caps, dip tube etc) or as a complete kit.

The Hop Bong assembly can be attached at the start of fermentation. It can also be added to the lid at any stage - simply keep the 2" Butterfly Valve closed until the Hop Bong has been attached.

LODO Dry Hopping with the Hop Bong

  1. Remove the lid of the Hop Bong by undoing the 2" Tri Clover clamp

  2. Add the required dry hop to the Hop Bong

  3. Replace the lid on the Hop Bong and secure the 2" Tri-Clover clamp

  4. Set your regulator to between 5-10psi and connect the gas ball lock disconnect to the Carbonation Cap on the Hop Bong

  5. While connected and pressurised, pull the PRV on the lid of the Hop Bong several times. This will purge and refill the container with CO2, effectively displacing the O2 in the Hop Bong

  6. Once purged, disconnect the CO2 and open the Butterfly Valve to introduce the hops into the FermZilla tank

For more information and detailed instructions for the Hop Bong, please refer to this video

RAPT Pill Hydrometer

The RAPT Pill Hydrometer & Thermometer is the perfect accessory for the FermZilla range! Unlike stainless fermenters, the FermZilla is made of transparent PET. PET is easy to clean, sanitary and also transparent to WiFi signals, making the use of a network capable floating hydrometer such as the RAPT Pill very simple. Using the RAPT Pill connected to your home network (or to another RAPT device such as a RAPT Temperature Controller via Bluetooth) you can get near real time gravity and temperature readings from directly inside the FermZilla! This unlocks powerful and easy fermentation and temperature control and is a highly recommended upgrade.

For more information , please refer to this video

RAPT Fermentation Chamber

The RAPT - Fermentation Chamber is the most capable Fermentation Chamber on the market. It was designed from the ground up to hold 2 x 30L FermZilla All Rounders, 1 x 27L FermZilla Tri-Conical (with or without Hop Bong) or 1 x FermZilla 60L All Rounder or 55L Tri-Conical. With built in heating and cooling, WiFi and Bluetooth* connectivity and connection and control via the RAPT ecosystem it is the easiest and most advanced method of fermentation control on the market!

*Bluetooth connectivity works only in conjunction with a RAPT Pill Hydrometer & Thermometer

For more information, please refer to this video

Temperature Control with Glycol

The FermZilla range can also be used in conjunction with a glycol chiller such as the G20 - Glycol Chiller

You will need to install a thermowell for the temperature probe and also a cooling coil such as the Temp Twister. All FermZilla lids have ports marked for drilling in order to fit these accessories. Otherwise, a pre-drilled lid can also be purchased. These can also be installed in the 2" TC Pressure Lid which enables the use of the Hop Bong in conjunction with a glycol setup.

No need to do a whirlpool in the kettle

Due to the shape of the FermZIlla range (the conical shape of the Tri-Conical FermZilla and the rounded base of the All Rounder) you can skip the whirlpool in the kettle and just transfer everything! The hops and trub will simply settle out. You can then use the Collection Container of the Tri-Conical to dump this (if desired). In addition, when transferring under pressure, we are only drawing clear beer from the surface during the process, greatly minimising the amount of solids that can make their way into the keg.

What's Included

FermZilla All Rounder 30L & 60L | What's Included

30L & 60L FermZilla All Rounder Starter Kit with handle

30L & 60L FermZilla All Rounder Complete Pressure Brewing Kit

30L & 60L FermZilla All Rounder Hop Bong Complete Pressure Brewing Kit

30L & 6oL FermZilla All Rounder

Assembly

FermZilla All Rounder 30L & 60L | Assembly

FermZIlla Lid Assembly

Lid Assembly | Caps and Airlock

  1. Ensure the lid assembly has the o-ring attached

  2. Apply some food grade lubricant to the o-ring to extend the life of this o-ring and threads. Adding lubricant will also improve the sealing ability of the o-ring

  3. Place the lid onto the neck of the tank and screw down the threaded lid ring

  4. Use one of the bottle caps to close of one of the holes in the lid

  5. Ensure the Red PRV is placed into the pressure relief valve

  6. Push the three piece airlock into the silicone bung then push both parts into the remaining hole in the lid

FermZIlla Lid Assembly | Caps and Airlock

Lid Assembly | With Carbonation Caps and Dip Tube (for Pressure Fermentation and Transfer)

  1. Ensure the lid assembly has the o-ring attached

  2. Apply some food grade lubricant to the o-ring to extend the life of this o-ring and threads. Adding lubricant will also improve the sealing ability of the o-ring

  3. Thread a red and a yellow KL10788 Carbonation Cap onto each post. Do not overtighten - these are a wedge seal. Overtightening can crack the posts which will prevent a pressure seal

  4. On the underside of the lid, push the silicone dip tube firmly onto the barb of the yellow Carbonation Cap*

  5. Ensure the Red PRV is placed into the pressure relief valve

  6. Place the lid onto the neck of the tank and screw down the threaded lid ring

*Cutting the silicone dip tube so that the ball float just rests at the base of the FermZilla tank will give the best results when transferring the finished beer

FermZilla Lid Assembly | With Carbonation Caps and Dip Tube (for Pressure Fermentation and Transfer)

Lid Assembly | Hop Bong (for O2 free Dry-Hopping, Pressure Fermentation and Transfer)

  1. Ensure the lid assembly has the o-ring attached

  2. Apply some food grade lubricant to the o-ring to extend the life of this o-ring and threads. Adding lubricant will also improve the sealing ability of the o-ring

  3. Place the thread lid ring over the lid before assembling - once the Carbonation Caps are in place this will not fit over them

  4. Thread a red and a yellow KL10788 Carbonation Caps onto each post. Do not overtighten - these are a wedge seal. Overtightening can crack the posts which will prevent a pressure seal

  5. On the underside of the lid, push the silicone dip tube firmly onto the barb of the yellow Carbonation Cap*

  6. Ensure the Red PRV is placed into the pressure relief valve

  7. Assemble the Butterfly Valve and Hop Bong. A 2" Tri-Clover clamp and beaded seal i used to secure the butterfly valve to the lid, and the Hop Bong to the butterfly valve. We recommend fitting a PRV 1881 Cap Combo to the side outlet of the Hop Bong

  8. Place the lid onto the neck of the tank and screw down the threaded lid ring

*Cutting the silicone dip tube so that the ball float just rests at the base of the FermZilla tank will give the best results when transferring the finished beer

FermZIlla Lid Assembly | Hop Bong (for O2 free Dry-Hopping, Pressure Fermentation and Transfer)

FermZilla 304 Stainless Steel Handle Assembly

  1. Insert a bolt into a hole of each of the handles

  2. Screw a nut onto the bolt. Don’t tighten this nut yet

  3. Place the handles around the collar of the FermZilla as shown in the image below.

  4. Insert the second bolt into the remaining holes on the handle and screw the remaining nut onto this bolt

  5. Tighten the two nuts while holding the bolts to prevent them from spinning. Do not overtighten as it can warp the opening of the FermZilla. The handles should be able to freely rotate around the neck of the FermZilla. If they cannot rotate then it is too tight

Floating Dip Tube Length

Note: The Stainless Steel Float with Silicone Dip Tube and Mesh Filter (optional or part of the Pressure Brewing Pack) must be cut to the correct length before use.

For most situations, cutting the dip tube so that it sits at the base of the FermZilla when the tube is gently curved. We want the dip tube to be able to reach the bottom of the vessel but not so long that it will rest against the sides when transferring. See images below (Tri-Conical on the left, All Rounder on the right)

FermZIlla Ball Float and Dip Tube Length

To gauge the correct length, lower the dip tube into the vessel until the desired length is acheived. Cut the dip tube where it reaches the top oif the neck of the FermZilla. Once cut to the correct length push it onto the yellow Carbonation Cap. Note: Carbonation Caps are Multi Posts, so can be used for gas or liquid. We use yellow for liquid and red (DANGER) for gas in order to be consistent and minimise the risk of error.

Ball Float Position

The Ball Float can be positioned in the optional float positions on the filter, using the three hoops on the filter. The filter will sit lower in solution when the ball float is attached closer to the end - see below

Three Optional Ball Float Positions

Quad Font Kits

Series X Plus User Guide | Quad Font Kits

Quadruple Tap Font Kits

  1. Remove the cap from the top of the font and attach the font to the top of the kegerator using four metric M5 stainless steel screws. The mounting points can be found on the inside of the font and can be attached using a long screwdriver, bit extender or flexible drill bit

  2. Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to Balancing Lines & CO2 Pressure

  3. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

    Attach duotight reducer to short shank
  4. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  5. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  6. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  7. Repeat for all other duotight compatible short shanks and beer lines

  8. Feed the beer lines from the duotight compatible short shanks into the kegerator

  9. Attach each EVABarrier beer line to a liquid ball lock disconnect or keg coupler

  10. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  11. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

    Tightening Short Shank with 7 in 1 tool
  12. NOTE: It is easiest to attach the shanks in the order below:

Correct shank order | Quad Font

EVABarrier Gas Line Setup (Quad Font Kit)

Quad Font

  1. Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the MK4 or MK5 regulator

  2. Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using this guide

  3. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  4. Cut this section into approx 4 x 50cm lengths

  5. Push each length into the 8mm duotight Equal Tee Pieces

    Quadruple Gas Line Configuration
  6. Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for commercial (brewery made) beer or for homebrew

  7. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Guide to Commercial Kegs & Couplers

Series X Plus User Guide | Commercial Kegs & Couplers

Commercial (Brewery Made) Style Kegs

Commercial kegs primarily come in a range of sizes; 20L, 30L and 50L. 50L kegs are the most common size. Commercial kegs come in three main styles: A-type, D-type and S-type. These three types of commercial kegs can be distinguished by the shape of their spear (shown below).

In Australia A-type and D-type kegs are the most common. You will need to buy the specific keg coupler to fit the keg type, make sure that prior to buying a kegerator you know which type of keg you will be using and which keg coupler is required to dispense from this keg.

As a general rule, CUB and related breweries use D-Type Couplers, all other breweries use A-Type Couplers. S-Type Couplers are typically only used for fully imported beers.

The following diagram shows the different ypes of spear available:

Once you have the correct coupler to suit your keg it will need to be assembled and connected to the beer and gas line.

On a keg coupler there is an inlet for gas and an outlet for liquid. The gas inlet is positioned on a 45-degree angle and the liquid outlet is positioned vertically. It is important to connect the gas line and beer line to the correct inlet and outlet.

Keg Coupler Assembly

Inside the KegLand coupler box you will find two types of one-way check valves: a gas duck bill valve and a liquid torpedo check piece.

The duck bill valve is used for the gas inlet and the torpedo check piece or non-return ball is used for the liquid outlet. In a homebrew setting it may only be necessary to use a check valve in the gas inlet to prevent liquid flowing back in to the regulator.

To install the gas duck bill valve, remove the black EPDM washer from inside the 5/8” duotight fitting on the gas inlet and then insert the gas duck bill valve into the opening (as shown below). Then screw the duotight fitting back onto the coupler.

To install the liquid torpedo check piece, remove the 5/8” duotight fitting keeping the black EPDM washer in place, then insert the ball and cage (in the order shown below) and then finally screw the duotight fitting back onto the coupler. NOTE: The closed part of the cage must be at the top to hold the ball in place, otherwise this can block the beer from flowing.

How to use Keg Couplers

Prior to attaching the keg coupler onto the keg make sure that a gas line is connected to the gas inlet and this gas line is connected to a regulator and a beer line is connected to the liquid outlet and this beer line is connected to a tap. Attaching the keg to the keg coupler is usually the last step of the kegerator setup.

A-Type Keg Coupler

Slide the keg coupler over the groove on the top of the keg then firmly depress the handle to tap the keg. NOTE: To fit a 50L keg with an A-type keg coupler into a kegerator or if your keg is a DIN style keg (tall skinny style) you will need to use a KL00390

D-Type and S-Type Couplers

Push the coupler into the opening of the spear and then rotate firmly clockwise to attach the coupler to the spear. Then firmly depress the handle to tap the keg.

More detailed instructions on how to assemble and operate a keg coupler can be seen in this video:

Inserting EVABarrier hose into duotight fittings

Before connecting EVABarrier ito duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

If the EVABarrier has been used previousLY, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier froma duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Using Ball Lock DIsconnects with Commercial Couplers

KegLand Commercial Couplers are supplied with duotight fittings that make connecting EVABarrier gas and beer line quite easy.

However, if you plan on switching couplers or wish to use an alternative connection method that allows a bit more customisation, we recommend replacing the duotight fittings with Ball Lock Posts. When adding Ball Lock Posts to a coupler setup, it is recommended to also add a KL00390 which will make it easier to fit a 50L keg.

You will also need a KL00840 and a KL00833 which will replace the duotight fittings on the coupler and allow you to use Ball Lock Disconnects on the beer and gas line instead

Balancing Lines & CO2 Pressure

Series X Plus User Guide | Balancing Lines

Beer Line Diameter and Length Correlation

To ensure you get a consistent pour with the correct amount of head it is important to ensure the length of beer is correlated with the internal diameter of the EVABarrier hose. The suggested length of beer line for each internal diameter is outlined below.

To get a great pour with good head the length of the beer line needs to be adjusted according to the internal diameter of the line and to the carbonation level of the liquid being dispensed. Broadly speaking, the smaller the internal diameter of the beer line the less line is required to get a good flow. For that reason, the standard line used for beer line in all KegLand Font Kits is KL06224

Please refer to this chart for a guide to appropriate beer line length for different diameter line:

Beer Line Length Guide

Internal Line DIameter
Suggested Beer Line Length

KegLand Font Kits come with pre-cut lengths of beer and gas line. These are typically sized to allow at least 1.5m per length and thus do not need to be cut down in size.

If cutting your own lengths of beer line it is best to start at the upper end of the suggested range and cut the beer line down in size until the desired pour speed is achieved. The faster the pour, the more likely you will get too much head/foam in the glass and also a fast pour can 'knock' carbonation out of solution resulting in a beer with too much head but no carbonation!

Thus, for example, if starting with 4mm ID line start with a 2m length and cut down in 100mm lengths until the desired pour is achieved.

4mm ID line is often the best choice in a short draw (kegerator) setup as it means less overall length of beer line is required which means the kegerator will be less cluttered. It also reduces the amount of beer sitting in the lines between pours.

To see how much beer is in the line (approximately) please refer to this table:

Internal Diameter
Minimum length of line
Beer per metre in line (approx)
Total beer in line (approx)

The downside of 4mm ID beer line is that it is quite hard to fit over barbs. We highly recommend using duotight fittings instead as they are very easy to use and install. They can also be readily swapped out if required - for example, if you decide to change the number of taps and kegs in your setup. All KegLand kegerator kits come with duotight fittings as standard.

Balancing the Kegerator with CO2

If you are not sure about temperature, carbonation levels and CO2 pressure for serving, setting the kegerator to 2­°C and the regulator to 12psi is appropriate for most situations.

To produce the perfect pour, a number of variables need to be balanced. These include the beer line length, carbonation level of the beer and storage temperature of the keg.

The temperature of the beer in the keg correlates directly to the carbonation level. Thus, a beer at 4°C will have less carbonation than a beer at 2°C at the same CO2 pressure.

For most styles of beer, you should be aiming for a carbonation level of between 2.2-2.8 volumes of carbonation. 2.6 volumes of carbonation can be considered a good average level for most beers. If you are unsure of the carbonation level of the beer IE If it is a commercial keg then assume it is at 2.6 volumes of carbonation.

To achieve a specific carbonation level refer to this and match the temperature of the kegerator to the desired carbonation level. Typically kegerators would be set to maintain a temperature between 0-3°C. Typically, 2°C is the perfect temperature for most beer styles.

The pressure at which you dispense the beer should be slightly higher than the carbonation pressure (~10% higher).

For example, to carbonate to 2.6 volumes at 2°C you would carbonate the beer at approximately 11psi and then serve the beer at approximately 12psi.

The pressure at which you serve the beer should be determined as above - thus the carbonation level determines the serving level. Do not try to fix a fast or slow pour by adjusting the pressure. Too low a pressure will result in flat beer, and too high a pressure will cause over-carbonation.

If you think that you have over carbonated your beer you may need to release the Pressure in the keg and then set it to your desired pressure according to the carbonation chart above. Do not release pressure in the keg by pulling the PRV on the regulator as this can result in liquid being pulled into the regulator and potentially causing damage to the regulator.

If you wish to have beers of different carbonation levels in the kegerator then you can use a KL10870 to have two different serving pressures. Alternatively a KL15035 can be installed on the gas lines which allows individual control of each line.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the regulator to 12psi will suit almost all beer styles

Fermentation

FermZilla Tri-Conical 27L & 55L | Operation

Using The FermZilla Without Pressure

The FermZIlla range (excluding the non pressure rated FermZilla Flat Bottom) are designed to be optimally used with CO2 pressure. They are not really designed for gravity only operation in the same manner as a fermenter with a tap.

However, there are some workarounds that can allow this, although it is not recommended.

Using The FermZilla Under Pressure

Performing a Leak Test

If you intend to use FermZilla under pressure it is strongly advised to perform a leak test prior to commencing fermentation.

This will require access to an external pressure source such as a CO2 cylinder with a Type 30 MK4 regulator. To thoroughly pressure test the FermZilla it is best to perform a pressure decay leak test.

Pressure Decay Leak Test Procedure

  1. Assemble the FermZIlla according to the instructions

  2. Pressurise the empty FermZilla to a minimum of 15psi (but not more than 35psi)

  3. Turn the CO2 cylinder off and leave to sit for a few hours

  4. Check the pressure in the FermZilla. If it has decreased substantially then there may be a leak that will need to be identified before using the FermZilla under pressure

A leak can occur from the Carbonation Caps, the lid, the butterfly valve assembly and/or the Collection Container assembly

To locate the leak you can pressurise the FermZilla and spray with soapy water to look for bubbles. Bubbles will identify the source of the leak. You can also fill a bucket with water and submerge both the Collection Container assembly and the lid of the FermZilla under water. Again, bubbles will identify exactly where the leak is.

Once the leak has been located, remove and inspect any fittings. If there is damage (such as a crack) then the fitting may need to be replaced. If a seal is damaged it may need to be replaced. If no damage is found then reassemble using food safe lube and retest.

Fermenting Under Pressure

Pressure Fermentation is a fantastic tool to have in your fermenting arsenal. In the commercial brewing world, most beers are fermented under pressure to some degree due to the size and shape of the tanks used. This means that the pressure at the bottom of the tank is quite significant even if no pressure has been applied to the tank.

Fermenting under pressure can have several positive benefits.

1: It can allow elevated temperatures with no off flavours. This in turn can lead to a faster and complete fermentation.

2: Fermenting under pressure can suppress esters and off flavours, leading to a cleaner beer in the glass.

3: Fermenting under pressure means that the CO2 produced in large quantities during fermentation can be dissolved back into solution - thus you can achieve complete carbonation y the time the beer is ready to keg.

NOTE: Not all beers styles are suited to pressure fermentation. Styles such as Belgian beers and Saisons rely on yeast expression and character and thus they are not really good candidates for pressure fermentation.

To ferment under pressure you will need either the Complete Pressure Brewing Kit:

Or you will need to purchase the following accessories for your FermZilla (NOTE: Required accessories can differ according to model. Check the product page or contact KegLand if unsure)

2 x KL10788 (we like to use for Gas, for Liquid for easy identification)

1 x KL17060

1 x KB03529

To transfer your finished beer you wll also need some spare transfer line and 2 x . If you do not have spare transfer line then the is ideal

For a comprehensive guide to Pressure Fermentation please check out this article:

To ferment under pressure simply replace the black plastic caps on the FermZilla lid with Carbonation Caps. Ensure the Silicon Dip Tube is cut to the correct length and connected to one of the caps using the barb.

Instead of using the airlock we will use a to control the pressure build up in the tank. Best practice is to not allow pressure build up for the first 24 hours after pitching yeast. This is because pressure can inhibit yeast growth.

For most fermentations, we recommend setting the Spunding Valve to allow pressure to build to 10-12psi. Under no circumstances should pressure be allowed to go to or higher than 35psi.

WARNING: If fermenting at high temperatures (above 35psi) do not also ferment under pressure. The combination of high temperature fermentation and pressure can cause failure.

WARNING: Ensure the butterfly valve is open during active fermentation, especially when fermenting under pressure. Failure to leave this open can cause unregulated pressure to build up in the Collection Container which can cause failure. The Butterfly Valve may be closed before filling the FermZilla with wort or after fermentation has finished and the gravity reading has been stable for three consecutive days.

Setting The Spunding Valve To The Desired Pressure

To set the Spunding Valve two methods can be used.

  1. Wind in the handle of the Spunding Valve (clockwise) and connect it to an empty, pressurised vessel with ball lock posts - a keg is ideal. Ensure the pressure in the keg is higher than the desired set pressure. Slowly unscrew the handle of the Spunding Valve until the desired pressure is reached. Once the Spunding Valve is just venting at the desired pressure it can be removed and put on the FermZilla

  2. Once active fermentation is underway CO2 will be produced quite quickly. You can connect the Spunding Valve to the Gas Post of the FermZIlla and turn the handle clockwise. Pressure will build up over a few hours and thus you can check the FermZilla and valve every 15 minutes and adjust until the desired pressure is reached. NOTE: It is important to constantly monitor the FermZIlla when setting pressure manually in order to ensure there is no possibility of over pressurising the tank

When fermenting under pressure ensure that the FermZilla is depressurised prior to closing the Butterfly Valve, Removing the Collection Container or removing the FermZilla Lid

Once fermentation is finished, best practice is to the beer before transferring to your desired packaging.

To ensure that fermentation is complete before transferring, take a gravity reading across three consecutive days. If the gravity reading is stable and in the expected range we can be sure that fermentation is completed and the beer is ready!

As a pressure capable fermenter, the FermZilla range is the ideal fermenter for transferring into kegs. This can be easily done with no mess, fuss or risk of oxidation using a once the beer is finished.

Tips, Tricks & Accessories

FermZilla Tri-Conical 27L & 55L | Tips, Tricks & Accessories

The FermZIlla range is distinguished by being pressure capable fermenters which allow fermenting and transferring beer under pressure. There are also a number of super handy accessories available to improve your beer and your brewing! The FermZilla range has a number of advantages over more traditional fermenters on the market.

Dispensing from a FermZilla

As a pressure capable fermenter, the FermZilla can be treated as an all in one fermentation and dispensing unit. If the FermZilla is equipped for pressure fermentation, simply ferment and cold crash as normal. Once the cold crash is complete, there is no need to transfer to a keg.

Simply connect the FermZilla to CO2 using the Gas Post, and connect a tap of some kind to the Liquid Post. Once connected (and the beer is chilled and carbonated) you are good to go!

Recommended taps include the , the and the . These are all great options to have to hand for pulling samples during fermentation (to check gravity etc).

Yeast Harvesting (Tri-Conical series)

To harvest the yeast from a fermentation it is as simple as waiting for fermentation to be complete. Ideally perform a cold crash to cause yeast in suspension to flocculate out. Once fermentation is done and the beer is transferred, simply close the Butterfly Valve and remove the Collection Container.

The Collection Container can then simply be capped and placed in the fridge to be pitched into the next brew. Otherwise the yeast and trub can be carefully decanted in sanitised jars or similar and stored in the fridge until ready to use. Yeast harvested and stored in this manner will remain viable for approximately one month.

Low Oxygen Dry Hopping using the Collection Container

It is always best to minimise introducing oxygen (O2) into the beer once fermentation is underway. Oxidation can cause off flavours (typically described as a 'cardboard' taste). Oxidation can also seriously impact hop flavour and aroma, resulting in a loss of both flavour and aroma. Low Oxygen Dry Hopping procedures are great for hoppy beer styles such as NEIPAs, XPAs, Pale Ales etc.

The FermZilla Tri-conical offer low oxygen dry hopping capability with very few extra required parts and is quite easy and quick to introduce into your normal fermentation schedule.

To use the Collection Container for LODO (Low Dissolved Oxygen) dry hopping replace once of the black PCO1881 caps with a KL10788 . This allows you to easily connect CO2 to the collection container. Use the other post to attach a .

To use the Collection Container for dry hopping, it must first be cleaned and sanitised. It is quite useful to have a separate for this purpose. These instructions assume that the Collection Container has already been removed, cleaned and sanitised and the Butterfly Valve is closed on the FermZilla Tri-Conical.

  1. Place the required dry hops in the sanitised Collection Container

  2. Attach the Collection Container to the the 3" Butterfly Valve at the base of the FermZilla Tri-Conical

  3. Set your regulator to between 5-10psi and connect the gas ball lock disconnect to the Carbonation Cap on the Collection Container

  4. While connected and pressurised, pull the PRV on the Collection Container several times. This will purge and refill the container with CO2, effectively displacing the O2 in the Collection Container

  5. Once purged, disconnect the CO2 and open the Butterfly Valve to introduce the hops into the FermZilla tank

The Hop Bong

The Hop Bong is a fantastic way to dry hop in a FermZilla without introducing O2 (LODO). The Hop Bong is suitable for all pressure capable FermZillas (the Tri-Conical and the All Rounder). It can be purchased as a (if you have the required Carbonation Caps, dip tube etc) or as a .

The Hop Bong assembly can be attached at the start of fermentation. It can also be added to the lid at any stage - simply keep the 2" Butterfly Valve closed until the Hop Bong has been attached.

LODO Dry Hopping with the Hop Bong

  1. Remove the lid of the Hop Bong by undoing the 2" Tri Clover clamp

  2. Add the required dry hop to the Hop Bong

  3. Replace the lid on the Hop Bong and secure the 2" Tri-Clover clamp

  4. Set your regulator to between 5-10psi and connect the gas ball lock disconnect to the Carbonation Cap on the Hop Bong

  5. While connected and pressurised, pull the PRV on the lid of the Hop Bong several times. This will purge and refill the container with CO2, effectively displacing the O2 in the Hop Bong

  6. Once purged, disconnect the CO2 and open the Butterfly Valve to introduce the hops into the FermZilla tank

For more information and detailed instructions for the Hop Bong, please refer to this video

RAPT Pill Hydrometer

The is the perfect accessory for the FermZilla range! Unlike stainless fermenters, the FermZilla is made of transparent PET. PET is easy to clean, sanitary and also transparent to WiFi signals, making the use of a network capable floating hydrometer such as the RAPT Pill very simple. Using the RAPT Pill connected to your home network (or to another RAPT device such as a via Bluetooth) you can get near real time gravity and temperature readings from directly inside the FermZilla! This unlocks powerful and easy fermentation and temperature control and is a highly recommended upgrade.

More more information please refer to this video

RAPT Fermentation Chamber

The is the most capable Fermentation Chamber on the market. It was designed from the ground up to hold 2 x 30L FermZilla All Rounders, 1 x 27L FermZilla Tri-Conical (with or without Hop Bong) or 1 x FermZilla 60L All Rounder or 55L Tri-Conical. With built in heating and cooling, WiFi and Bluetooth* connectivity and connection and control via the RAPT ecosystem it is the easiest and most advanced method of fermentation control on the market!

*Bluetooth connectivity works only in conjunction with a

For more information, please refer to this video

Temperature Control with Glycol

The FermZilla range can also be used in conjunction with a glycol chiller such as the

You will need to install a for the temperature probe and also a cooling coil such as the . All FermZilla lids have ports marked for drilling in order to fit these accessories. Otherwise, a can also be purchased. These can also be installed in the which enables the use of the Hop Bong in conjunction with a glycol setup.

No need to do a whirlpool in the kettle

Due to the shape of the FermZIlla range (the conical shape of the Tri-Conical FermZilla and the rounded base of the All Rounder) you can skip the whirlpool in the kettle and just transfer everything! The hops and trub will simply settle out. You can then use the Collection Container of the Tri-Conical to dump this (if desired). In addition, when transferring under pressure, we are only drawing clear beer from the surface during the process, greatly minimising the amount of solids that can make their way into the keg.

Using the Collection Container for Samples and Bottling (Tri-Conical series)

By attaching a ball lock post to the bottom of the Collection Container, you now have a variety of removable options at your fingertips.

You can connect a KL21821 sanitised duo-Bronco / duo-Picnic Party Tap mounted to a KL24235 6.35mm to allow to take hydrometer samples. Simply slip some 10mm hose over the end of the tap and you now have a simple bottling gun!

Just make sure the FermZilla is elevated so that gravity can carry the beer down to the bottle. You may need to remove some of the trub and yeast sediment before using this method to get clear beer. Crash chilling after fermentation will make the trub compact faster.

Fermentation

FermZilla All Rounder 30L & 60L | Fermentation

Using The FermZilla Without Pressure

The FermZIlla range (excluding the non pressure rated FermZilla Flat Bottom) are designed to be optimally used with CO2 pressure. They are not really designed for gravity only operation in the same manner as a fermenter with a tap.

However, there are some workarounds that can allow this, although it is not recommended.

Using The FermZilla Under Pressure

Performing a Leak Test

If you intend to use FermZilla under pressure it is strongly advised to perform a leak test prior to commencing fermentation.

This will require access to an external pressure source such as a CO2 cylinder with a Type 30 MK4 regulator. To thoroughly pressure test the FermZilla it is best to perform a pressure decay leak test.

Pressure Decay Leak Test Procedure

  1. Assemble the FermZIlla according to the instructions

  2. Pressurise the empty FermZilla to a minimum of 15psi (but not more than 35psi)

  3. Turn the CO2 cylinder off and leave to sit for a few hours

  4. Check the pressure in the FermZilla. If it has decreased substantially then there may be a leak that will need to be identified before using the FermZilla under pressure

A leak can occur from the Carbonation Caps, the lid, the butterfly valve assembly* and/or the Collection Container assembly*

*FermZilla Tri-Conical model only

To locate the leak you can pressurise the FermZilla and spray with soapy water to look for bubbles. Bubbles will identify the source of the leak. You can also fill a bucket with water and submerge the lid of the FermZilla under water. Again, bubbles will identify exactly where the leak is.

Once the leak has been located, remove and inspect any fittings. If there is damage (such as a crack) then the fitting may need to be replaced. If a seal is damaged it may need to be replaced. If no damage is found then reassemble using food safe lube and retest.

Fermenting Under Pressure

Pressure Fermentation is a fantastic tool to have in your fermenting arsenal. In the commercial brewing world, most beers are fermented under pressure to some degree due to the size and shape of the tanks used. This means that the pressure at the bottom of the tank is quite significant even if no pressure has been applied to the tank.

Fermenting under pressure can have several positive benefits.

1: It can allow elevated temperatures with no off flavours. This in turn can lead to a faster and complete fermentation.

2: Fermenting under pressure can suppress esters and off flavours, leading to a cleaner beer in the glass.

3: Fermenting under pressure means that the CO2 produced in large quantities during fermentation can be dissolved back into solution - thus you can achieve complete carbonation y the time the beer is ready to keg.

NOTE: Not all beers styles are suited to pressure fermentation. Styles such as Belgian beers and Saisons rely on yeast expression and character and thus they are not really good candidates for pressure fermentation.

To ferment under pressure you will need either the Complete Pressure Brewing Kit:

Or you will need to purchase the following accessories for your FermZilla (NOTE: Required accessories can differ according to model. Check the product page or contact KegLand if unsure)

2 x KL10788 (we like to use for Gas, for Liquid for easy identification)

1 x KL17060

1 x KB03529

To transfer your finished beer you will also need some spare transfer line and 2 x . If you do not have spare transfer line then the is ideal

For a comprehensive guide to Pressure Fermentation please check out this article:

To ferment under pressure simply replace the black plastic caps on the FermZilla lid with Carbonation Caps. Ensure the Silicon Dip Tube is cut to the correct length and connected to one of the caps using the barb.

Instead of using the airlock we will use a to control the pressure build up in the tank. Best practice is to not allow pressure build up for the first 24 hours after pitching yeast. This is because pressure can inhibit yeast growth.

For most fermentations, we recommend setting the Spunding Valve to allow pressure to build to 10-12psi. Under no circumstances should pressure be allowed to go to or higher than 35psi.

WARNING: If fermenting at high temperatures (above 35psi) do not also ferment under pressure. The combination of high temperature fermentation and pressure can cause failure.

Setting The Spunding Valve To The Desired Pressure

To set the Spunding Valve two methods can be used.

  1. Wind in the handle of the Spunding Valve (clockwise) and connect it to an empty, pressurised vessel with ball lock posts - a keg is ideal. Ensure the pressure in the keg is higher than the desired set pressure. Slowly unscrew the handle of the Spunding Valve until the desired pressure is reached. Once the Spunding Valve is just venting at the desired pressure it can be removed and put on the FermZilla

  2. Once active fermentation is underway CO2 will be produced quite quickly. You can connect the Spunding Valve to the Gas Post of the FermZIlla and turn the handle clockwise. Pressure will build up over a few hours and thus you can check the FermZilla and valve every 15 minutes and adjust until the desired pressure is reached. NOTE: It is important to constantly monitor the FermZIlla when setting pressure manually in order to ensure there is no possibility of over pressurising the tank

When fermenting under pressure ensure that the FermZilla is depressurised prior to closing the Butterfly Valve, Removing the Collection Container or removing the FermZilla Lid

Once fermentation is finished, best practice is to the beer before transferring to your desired packaging.

To ensure that fermentation is complete before transferring, take a gravity reading across three consecutive days. If the gravity reading is stable and in the expected range we can be sure that fermentation is completed and the beer is ready!

As a pressure capable fermenter, the FermZilla range is the ideal fermenter for transferring into kegs. This can be easily done with no mess, fuss or risk of oxidation using a once the beer is finished.

Connections & Plumbing

Benchy Sparkling Zero | Under Bench Setup

Sparkling Water Out Plumbing

Insert 4mm x 8mm ID EVA Barrier hosing (sold separately ) into the SPARKLING OUT push in fitting. Attach this 4mm x 8mm ID EVA Barrier Tube to your sparkling water tap

If your tap features a 6.35mm OD fitting then the 4mm x 8mm ID EVA Barrier hosing can be stepped down using a duotight 6.35mm x 8mm reducer () sold separately.

Chilled Still Water Out Plumbing

Insert 4mm x 8mm ID EVA Barrier hosing into the CHILLED OUT push in fitting. Attach this 4mm x 8mm ID EVA Barrier Tube to your chilled still water tap (if using your own tap)

To connect to the KL23917 - use the included 6.35mm joiner to connect to the barbs on the Dual Outlet Tap. Use a short length of included KL11143 - from the joiners. Connect the KL07481 - to the 6.35mm line, then connect the 8mm side of the duotight fitting to the Chilled and the Sparkling 8mm line out.

Please refer to the below

Dispensing Sparkling Water Only

The Benchy Sparkling can also be used to dispense only sparkling water if preferred. To achieve this, simply plug the chilled still water OUT push in fitting with a

Mains Water Installation

Before connecting your mains water up to the Benchy Sparkling ensure that the sparkling water and cold-water outlets are connected to a tap or plugged and all push in fittings are connected and all hosing is secure.

IMPORTANT: For first time setup, keep the mains water supplying the Benchy Sparkling off until the unit has been connected to all dispensing taps and CO2.

Install the included KL17756 onto your mains water supply valve which has a ½ inch thread. Run a length of KL11143 from the diverter valve to the KL42925 - . Install another length of 6.35mm PET Water Line from the inline pressure valve to the Water In on the Benchy Sparkling.

IMPORTANT: In order for the Benchy Sparkling to function correctly and to ensure there are no leaks the mains water pressure must be regulated to no more than 80psi (70psi or less is recommnded). If the mains water pressure is not regulated then the internal float valve can be damaged by high pressure.

Damage to the float valve can cause mains water leaks and is not covered under warranty.

In order for the Benchy Sparkling to operate correctly, the CO2 pressure must be between 10-15psi less than the water pressure. Thus, with the KL42925 - installed, the CO2 pressure must be set to 55-60psi. This will typically provide a good level of carbonation.

If this level of carbonation is too high a KL26918 ) (not included) can be installed on the water line in order to lower the mains pressure from 70psi.

Ensure the tubing is pushed esecurely into eacxh fitting.

CO2 Gas Cylinder and Regulator Installation

In order to reach good levels of carbonation the included 65psi green PRV (Pressure Relief Valve) on the regulator needs to be swapped for the KL03070

Before attaching the regulator to the CO2 cylinder, unscrew the green PRV and replace with the grey PRV. This allows pressures over 60psi to be set without causing the PRV to engage.

Tightly connect the KL07429 to your CO2 cylinder (or ) and ensure the regulator pressure adjustment knob is turned completely counter clockwise to set the pressure at 0psi. Push KL06224 into the duotight fitting on the regulator and then push this tubing into the Gas Inlet push in fitting on the Benchy Sparkling.

IMPORTANT: After you have attached your Benchy Sparkling to your dispensing taps and connected your Gas supply and mains water supply EVA Barrier hosing to the push in fittings on the unit it is important to perform a leak test on the system. Failure to do so could result in your CO2 cylinder emptying faster than expected or water leaks occurring.

Leak Testing

It is essential to perform a pressure (leak) test prior to dispensing any sparkling or cold still water from the Benchy Sparkling.

The Benchy Sparkling need to be pressure tested to a pressure that is at least 1.5 times the pressure that will be used for dispensing. For example, if your dispensing pressure is 70 psi then the pressure test should be conducted at around 100psi.

Pressure Decay Test

  1. Ensure mains water into the Benchy Sparkling is turned off, the regulator adjustment knob is turned fully counter clockwise and the unit is connected too all dispensing taps

  2. Set the CO2 pressure on the regulator to 1.5 times the dispensing pressure by turning the adjustment knob on the regulator clockwise until the correct pressure is reached

  3. Turn the gas cylinder off and leave to sit for a few hours (overnight is preferred). Then check if the pressure on the regulator has decreased from the set pressure

If the pressure has dropped then this indicates that there is a leak in the system. The source of this leak needs to be determined and fixed before proceeding

Bubble (Air-leak) test

  1. Ensure mains water into the Benchy Sparkling is turned off, the regulator adjustment knob is turned fully counter clockwise and the unit is connected too all dispensing taps

  2. Set the pressure on the regulator to 1.5 times the dispensing pressure by turning the adjustment knob on the regulator clockwise

  3. Spray all connections with soapy water and look for the formation of bubbles. This includes all push fit connections and connections between the regulator and CO2 cylinder

If bubbles are formed at any of these connections this indicates a leak which needs to be fixed.

Cleaning

FermZilla All Rounder 30L & 60L | Cleaning

Cleaning is essential in order to ensure that you have trouble free fermentation and minimise the risk of infection or contamination. The recommended cleaner for the FermZilla range is . may also be used however it is important to limit contact time to 30 minutes or less as prolonged contact time with StellarClean PBW can degrade PET. StellarOxy is sufficient in most situations. StellarCleam PBW can be more effective on oils (for example, if using a large amount of dry hops in the FermZilla it can be preferable to use StellarClean.

Once cleaned the FermZilla should also be sanitised. is the recommended sanitiser for interior surfaces. For exterior fittings such as carbonation caps etc, we recommend spraying with

NOTE: The FermZilla must be cleaned and sanitised before use.

Cleaning The FermZilla

  1. Carefully release all pressure from the FermZilla vessel

  2. Rinse the walls of the FermZilla vessel and the lid with cold water. A garden hose is particularly useful for rinsing and dislodging yeast/hop matter

  3. Use a non-abrasive cloth (microfibre cloths are ideal) to remove any stuck on particulate matter from the walls of the FermZilla and lid

  4. Fill the FermZilla with cold water and the correct dosage of or according to the instructions on the tub. After 30 minutes of soaking, gently wipe away any soiling with a soft cloth. Make sure not to use harsh scrubbers that may scratch the plastic and create ideal places for batch-ruining bacteria to hide. NOTE: If using StellarClean it is important to limit contact time to 30 minutes

  5. If there is a large amount of hops or yeast coating the walls of the fermenter it is best to perform a longer overnight wash using . Do not leave StellarClean in the vessel for longer than 30 minutes as this can damage the tank

  6. Remove the lid and drain the StellarClean or StellarOxy solution and then rinse thoroughly using cold water - a garden hose is ideal for this

  7. Fill the FermZilla with cold water again and add according to the instructions on the bottle. Reattach the lid and shake the full FermZilla to coat all surfaces - contact time of 60 seconds is required for StellarSan to be effective. It is safe to leave StellarSan (at the correct dilution) in the tank. However, prolonged contact with StellarSan can cause harmless discolouration of the silicon dip tube

Cleaning The FermZilla with a Bucket Blaster

The is ideal for cleaning a FermZIlla.

  1. Assemble the Bucket Blaster according to the

  2. Connect the Bucket Blaster to power, ensuring a Drip Loop is used as per the instructions

  3. Fill the Bucket Blaster with water that is less than 40°C until the pump is fully submerged.

  4. The the suggested correct dosage of or to the bucket. Ensure it is correctly diluted

  5. Carefully release all pressure from the FermZilla vessel

  6. Rinse the walls of the FermZilla vessel and the lid with cold water. A garden hose is particularly useful for rinsing and dislodging yeast/hop matter. This step is optional when using a Bucket Blaster but will help ensure thorough cleaning and speed the process up

  7. Place the FermZilla upside down on the stand and insert the spray wand and jet into the opening of the vessel

  8. Turn the pump on and allow the Bucket Blaster to do the rest

  9. Once the FermZIlla is clean, repeat the cleaning process using clean water (no more than 40°C) to thoroughly rinse the FermZilla

  10. Fill the FermZilla with cold water again and add according to the instructions on the bottle. Reattach the lid and shake the full FermZilla to coat all surfaces - contact time of 60 seconds is required for StellarSan to be effective. It is safe to leave StellarSan (at the correct dilution) in the tank. However, prolonged contact with StellarSan can cause harmless discolouration of the silicon dip tube

Cleaning the PRV

If krausen or sticky wort has contacted the PRV you will need to clean the PRV to ensure it still activates at 35psi.

This can be easily done by releasing the pressure in the FermZilla by pulling on the ring pull until no pressure is left in the vessel, then unscrew the PRV.

Submerge this PRV in StellarClean solution to remove any sticky residue. Once all the residue has been removed, rinse and then sanitise the PRV with StellarSan or ethyl kill solution and screw back in to the pressure lid. The Carbonation Caps can also be removed, dismantled and cleaned in the same manner.

It is recommended to clean the PRV and Carbonation Caps every few brews to ensure that no sticky wort build up causes issues.

Cleaning the BlowTie Spunding Valve

When fermenting under pressure or if fermentation has been particularly active or vigourous krausen or beer may enter the Spunding Valve. In this situation the Spunding Valve will need to be disassembled and cleaned to ensure it operates correctly.

Follow these steps to disassemble and clean a Spunding Valve

  1. Completely remove the yellow adjustment knob and spring

  2. Unscrew the four large screws on the face of the Blowtie Spunding Valve and the two small screws on the housing of the integrated pressure gauge

  3. Remove the integrated pressure gauge housing and the integrated pressure gauge by gently pulling up on the dial

  4. Remove the face of the BlowTie Spunding Valve

  5. Remove the diaphragm assembly

  6. Remove the collets on the duotight fittings

  7. Remove the o-rings within the duotight fittings

  8. Soak all components in StellarClean solution for 30 minutes and then reassemble

This process is also covered in this video

Identifying & Fixing Leaks

FermZilla Tri-Conical 27L & 55L | Identifying & Fixing Leaks

If you suspect that your FermZilla has a leak it is important to properly test this.

Leak testing is not typically viable when fermentation is in progress. It is also possible to mis-identify the FermZilla as having a leak due to factors such as CO2 dissolving into solution (during cold crash, for example) or other factors.

Leak Testing | 30L & 60L All Rounder FermZillas

Unless the tank itself is cracked (in which case it will need to be replaced) then the All Rounder range can only leak from the lid or neck of the FermZilla.

There are two ways to test and identify the location of a leak.

Detergent Bubble Test

  1. Ensure the FermZilla is empty. Assemble the FermZIlla according to instructions ensuring all threads, seals and o-rings are lightly lubricated with

  2. Pressurise the FermZilla to approximately 20psi (no higher than 35psi)

  3. Spray or lightly sponge the entirety of the lid and neck of the FermZilla with a detergent or StellarSan solution. Ensure the lid collar, the whole of the lid and the Carbonation Caps, threads and PRV are covered.

  4. Examine the lid and neck for bubble formation. We are looking for bubbles forming and escaping due to CO2 escaping from the lid or neck of the FermZilla - this indicates the presence of a leak

  5. If any leaks are detected, please refer to

Immersion Test

  1. Ensure the FermZilla is empty. Assemble the FermZIlla according to instructions ensuring all threads, seals and o-rings are lightly lubricated with

  2. Pressurise the FermZilla to approximately 20psi (no higher than 35psi)

  3. Half fill a suitable bucket or container (large enough to fit the FermZilla) with cold water

  4. Invert the FermZilla into the bucket, ensuring that it is submerged past the lid

  5. If a steady stream of bubbles, or slow but regular bubbles are visible, then the FermZilla may have a leak

  6. If the exact position of the leak cannot be determined (if the vessel is not large enough to see the whole lid, for example) then perform a to identify the location of the leak

Leak Testing | 27L & 55L Tri-Conical FermZillas

Unless the tank itself is cracked (in which case it will need to be replaced) then the Tri-Conical range can only leak from the lid, Collection Container or Butterfly Valve assembly of the FermZilla.

There are two ways to test and identify the location of a leak.

Detergent Bubble Test

  1. Ensure the FermZilla is empty. Assemble the FermZIlla according to instructions ensuring all threads, seals and o-rings are lightly lubricated with

  2. Pressurise the FermZilla to approximately 20psi (no higher than 35psi)

  3. Spray or lightly sponge the entirety of the lid and neck of the FermZilla with a detergent or StellarSan solution. Ensure the lid collar, the whole of the lid and the Carbonation Caps, threads and PRV are covered.

  4. Examine the lid and neck for bubble formation. We are looking for bubbles forming and escaping due to CO2 escaping from the lid or neck of the FermZilla - this indicates the presence of a leak

  5. Spray or lightly sponge the threads/caps/Carbonation Caps of the Collection Container with a detergent or StellarSan solution. Also spray or lightly sponge the Butterfly Valve assembly and the flange and clamps of the assembly

  6. Examine the bottom assembly (Collection Container, Butterfly Valve and 2" TC flange) for bubble formation. We are looking for bubbles forming and escaping due to CO2 escaping from the FermZilla - this indicates the presence of a leak

  7. If any leaks are detected, please refer to

Immersion Test

  1. Ensure the FermZilla is empty. Assemble the FermZIlla according to instructions ensuring all threads, seals and o-rings are lightly lubricated with

  2. Pressurise the FermZilla to approximately 20psi (no higher than 35psi)

  3. Half fill a suitable bucket or container (large enough to fit the FermZilla) with cold water

  4. Invert the FermZilla into the bucket, ensuring that it is submerged past the lid

  5. After checking the lid, lower the FermZIlla into the vessel so that the bottom assembly (Collection Container, Butterfly Valve and 2" TC flange) are submerged

  6. If a steady stream of bubbles, or slow but regular bubbles are visible, then the FermZilla may have a leak

  7. If the exact position of the leak cannot be determined (if the vessel is not large enough to see the whole lid, for example) then perform a to identify the location of the leak

Fixing Leaks

Once a leak has been identified the cause of the leak needs to be determined and corrected.

Lid Leaks

If the leak is from the lid itself or the neck of the FermZilla then remove the lid and inspect the threads of the FermZilla tank for cracking. If a crack is located then the tank will need to be replaced.

Remove and insect the lid o-ring from the inner lid. Inspect the o-ring for burrs, cuts or damage. If this is damaged it will need to be replaced with a

Inspect the threads of the and the for cracks, nicks or damage. If this is the source of the leak it will need to be replaced.

Once parts are inspected and/or replaced as needed, ensure the o-ring and threads are lubricated with food grade lube and repeat the above tests.

If the lid is still leaking make sure that the stainless-steel handles are not too tight. Loosen these\ handles (or remove) and then perform another leak test. The handles should only be hand tight as too tight can result in distortion of the neck of the Fermzilla

Collection Container and Butterfly Valves Leaks

Inspect the threads on the Collection Container. If any cracks are found this will need to be replaced. Ensure that the threads are lubed and the Carbonation Caps are only hand tightened when replacing fittings.

Inspect the for nicks or damage. If these are damaged they will need to be replaced.

If no physical issues are found carefully reassemble the Collection Container and Butterfly Valve. Lubricate the beaded seals and all threads with food grade lube. Reassemble and retest the FermZilla.

If you are still experiencing issues please send through a video to the email showing where the leak is occurring (leak test) and photos of the condition of the lid and o-ring.

Identifying & Fixing Leaks

FermZilla All Rounder 30L & 60L | Identifying & Fixing Leaks

If you suspect that your FermZilla has a leak it is important to properly test this.

Leak testing is not typically viable when fermentation is in progress. It is also possible to mis-identify the FermZilla as having a leak due to factors such as CO2 dissolving into solution (during cold crash, for example) or other factors.

Leak Testing | 30L & 60L All Rounder FermZillas

Unless the tank itself is cracked (in which case it will need to be replaced) then the All Rounder range can only leak from the lid or neck of the FermZilla.

There are two ways to test and identify the location of a leak.

Detergent Bubble Test

  1. Ensure the FermZilla is empty. Assemble the FermZIlla according to instructions ensuring all threads, seals and o-rings are lightly lubricated with

  2. Pressurise the FermZilla to approximately 20psi (no higher than 35psi)

  3. Spray or lightly sponge the entirety of the lid and neck of the FermZilla with a detergent or StellarSan solution. Ensure the lid collar, the whole of the lid and the Carbonation Caps, threads and PRV are covered.

  4. Examine the lid and neck for bubble formation. We are looking for bubbles forming and escaping due to CO2 escaping from the lid or neck of the FermZilla - this indicates the presence of a leak

  5. If any leaks are detected, please refer to

Immersion Test

  1. Ensure the FermZilla is empty. Assemble the FermZIlla according to instructions ensuring all threads, seals and o-rings are lightly lubricated with

  2. Pressurise the FermZilla to approximately 20psi (no higher than 35psi)

  3. Half fill a suitable bucket or container (large enough to fit the FermZilla) with cold water

  4. Invert the FermZilla into the bucket, ensuring that it is submerged past the lid

  5. If a steady stream of bubbles, or slow but regular bubbles are visible, then the FermZilla may have a leak

  6. If the exact position of the leak cannot be determined (if the vessel is not large enough to see the whole lid, for example) then perform a to identify the location of the leak

Leak Testing | 27L & 55L Tri-Conical FermZillas

Unless the tank itself is cracked (in which case it will need to be replaced) then the Tri-Conical range can only leak from the lid, Collection Container or Butterfly Valve assembly of the FermZilla.

There are two ways to test and identify the location of a leak.

Detergent Bubble Test

  1. Ensure the FermZilla is empty. Assemble the FermZIlla according to instructions ensuring all threads, seals and o-rings are lightly lubricated with

  2. Pressurise the FermZilla to approximately 20psi (no higher than 35psi)

  3. Spray or lightly sponge the entirety of the lid and neck of the FermZilla with a detergent or StellarSan solution. Ensure the lid collar, the whole of the lid and the Carbonation Caps, threads and PRV are covered.

  4. Examine the lid and neck for bubble formation. We are looking for bubbles forming and escaping due to CO2 escaping from the lid or neck of the FermZilla - this indicates the presence of a leak

  5. Spray or lightly sponge the threads/caps/Carbonation Caps of the Collection Container with a detergent or StellarSan solution. Also spray or lightly sponge the Butterfly Valve assembly and the flange and clamps of the assembly

  6. Examine the bottom assembly (Collection Container, Butterfly Valve and 2" TC flange) for bubble formation. We are looking for bubbles forming and escaping due to CO2 escaping from the FermZilla - this indicates the presence of a leak

  7. If any leaks are detected, please refer to

Immersion Test

  1. Ensure the FermZilla is empty. Assemble the FermZIlla according to instructions ensuring all threads, seals and o-rings are lightly lubricated with

  2. Pressurise the FermZilla to approximately 20psi (no higher than 35psi)

  3. Half fill a suitable bucket or container (large enough to fit the FermZilla) with cold water

  4. Invert the FermZilla into the bucket, ensuring that it is submerged past the lid

  5. After checking the lid, lower the FermZIlla into the vessel so that the bottom assembly (Collection Container, Butterfly Valve and 2" TC flange) are submerged

  6. If a steady stream of bubbles, or slow but regular bubbles are visible, then the FermZilla may have a leak

  7. If the exact position of the leak cannot be determined (if the vessel is not large enough to see the whole lid, for example) then perform a to identify the location of the leak

Fixing Leaks

Once a leak has been identified the cause of the leak needs to be determined and corrected.

Lid Leaks

If the leak is from the lid itself or the neck of the FermZilla then remove the lid and inspect the threads of the FermZilla tank for cracking. If a crack is located then the tank will need to be replaced.

Remove and insect the lid o-ring from the inner lid. Inspect the o-ring for burrs, cuts or damage. If this is damaged it will need to be replaced with a

Inspect the threads of the and the for cracks, nicks or damage. If this is the source of the leak it will need to be replaced.

Once parts are inspected and/or replaced as needed, ensure the o-ring and threads are lubricated with food grade lube and repeat the above tests.

If the lid is still leaking make sure that the stainless-steel handles are not too tight. Loosen these\ handles (or remove) and then perform another leak test. The handles should only be hand tight as too tight can result in distortion of the neck of the Fermzilla

Collection Container and Butterfly Valves Leaks

Inspect the threads on the Collection Container. If any cracks are found this will need to be replaced. Ensure that the threads are lubed and the Carbonation Caps are only hand tightened when replacing fittings.

Inspect the for nicks or damage. If these are damaged they will need to be replaced.

If no physical issues are found carefully reassemble the Collection Container and Butterfly Valve. Lubricate the beaded seals and all threads with food grade lube. Reassemble and retest the FermZilla.

If you are still experiencing issues please send through a video to the email showing where the leak is occurring (leak test) and photos of the condition of the lid and o-ring.

Cleaning

FermZilla Tri-Conical 27L & 55L | Cleaning

Cleaning is essential in order to ensure that you have trouble free fermentation and minimise the risk of infection or contamination. The recommended cleaner for the FermZilla range is . may also be used however it is important to limit contact time to 30 minutes or less as prolonged contact time with StellarClean PBW can degrade PET. StellarOxy is sufficient in most situations. StellarCleam PBW can be more effective on oils (for example, if using a large amount of dry hops in the FermZilla it can be preferable to use StellarClean.

Once cleaned the FermZilla should also be sanitised. is the recommended sanitiser for interior surfaces. For exterior fittings such as carbonation caps etc, we recommend spraying with

NOTE: The FermZilla must be cleaned and sanitised before use.

Cleaning The FermZilla

  1. Carefully release all pressure from the FermZilla vessel and collection container

  2. Remove the FermZilla collection container, tri-clover butterfly Valve and the lid

  3. Rinse the walls of the FermZilla vessel, collection container, lid and butterfly valve (including the external face of the butterfly valve) with cold water. A garden hose is particularly useful for rinsing and dislodging yeast/hop matter

  4. Use a non-abrasive cloth (microfibre cloths are ideal) to remove any stuck on particulate matter from the walls of the FermZilla, lid, collection vessel and butterfly valve

  5. Reattach the butterfly valve and close the valve, leaving the collection vessel unattached

  6. Rinse the collection vessel by filling it with cold water and or according to the instructions on the tub, attach the lid and shake to dislodge any yeast/hop matter

  7. Then fill the FermZilla with cold water and the correct dosage of or according to the instructions on the tub. After 30 minutes of soaking, gently wipe away any soiling with a soft cloth. Make sure not to use harsh scrubbers that may scratch the plastic and create ideal places for batch-ruining bacteria to hide. NOTE: If using StellarClean it is important to limit contact time to 30 minutes

  8. If there is a large amount of hops or yeast coating the walls of the fermenter it is best to perform a longer overnight wash using . Do not leave StellarClean in the vessel for longer than 30 minutes as this can damage the tank

  9. Remove the lid and drain the StellarClean or StellarOxy solution by opening the butterfly valve and then rinse thoroughly using cold water - a garden hose is ideal for this

  10. Fill the FermZilla and collection vessel with cold water again and add according to the instructions on the bottle. Reattach the lid and shake the full FermZilla to coat all surfaces - contact time of 60 seconds is required for StellarSan to be effective. It is safe to leave StellarSan (at the correct dilution) in the tank. However, prolonged contact with StellarSan can cause harmless discolouration of the silicon dip tube

Cleaning The FermZilla with a Bucket Blaster

The is ideal for cleaning a FermZIlla.

  1. Assemble the Bucket Blaster according to the

  2. Connect the Bucket Blaster to power, ensuring a Drip Loop is used as per the instructions

  3. Fill the Bucket Blaster with water that is less than 40°C until the pump is fully submerged.

  4. The the suggested correct dosage of or to the bucket. Ensure it is correctly diluted

  5. Carefully release all pressure from the FermZilla vessel and collection container

  6. Remove the FermZilla collection container, tri-clover butterfly Valve and the lid

  7. Rinse the walls of the FermZilla vessel, collection container, lid and butterfly valve (including the external face of the butterfly valve) with cold water. A garden hose is particularly useful for rinsing and dislodging yeast/hop matter. This step is optional when using a Bucket Blaster but will help ensure thorough cleaning and speed the process up

  8. Reattach the butterfly valve and collection container and ensure the valve is open

  9. Place the FermZilla upside down on the stand and insert the spray wand and jet into the opening of the vessel

  10. Turn the pump on and allow the Bucket Blaster to do the rest

  11. Once the FermZIlla is clean, repeat the cleaning process using clean water (no more than 40°C) to thoroughly rinse the FermZilla

  12. Fill the FermZilla and collection vessel with cold water again and add according to the instructions on the bottle. Reattach the lid and shake the full FermZilla to coat all surfaces - contact time of 60 seconds is required for StellarSan to be effective. It is safe to leave StellarSan (at the correct dilution) in the tank. However, prolonged contact with StellarSan can cause harmless discolouration of the silicon dip tube

Cleaning the PRV

If krausen or sticky wort has contacted the PRV you will need to clean the PRV to ensure it still activates at 35psi.

This can be easily done by releasing the pressure in the FermZilla by pulling on the ring pull until no pressure is left in the vessel, then unscrew the PRV.

Submerge this PRV in StellarClean solution to remove any sticky residue. Once all the residue has been removed, rinse and then sanitise the PRV with StellarSan or ethyl kill solution and screw back in to the pressure lid. The Carbonation Caps can also be removed, dismantled and cleaned in the same manner.

It is recommended to clean the PRV and Carbonation Caps every few brews to ensure that no sticky wort build up causes issues.

Cleaning the BlowTie Spunding Valve

When fermenting under pressure or if fermentation has been particularly active or vigourous krausen or beer may enter the Spunding Valve. In this situation the Spunding Valve will need to be disassembled and cleaned to ensure it operates correctly.

Follow these steps to disassemble and clean a Spunding Valve

  1. Completely remove the yellow adjustment knob and spring

  2. Unscrew the four large screws on the face of the Blowtie Spunding Valve and the two small screws on the housing of the integrated pressure gauge

  3. Remove the integrated pressure gauge housing and the integrated pressure gauge by gently pulling up on the dial

  4. Remove the face of the BlowTie Spunding Valve

  5. Remove the diaphragm assembly

  6. Remove the collets on the duotight fittings

  7. Remove the o-rings within the duotight fittings

  8. Soak all components in StellarClean solution for 30 minutes and then reassemble

This process is also covered in this video

Benchy Sparkling Initial Startup Procedure

Benchy Sparkling Zero | Initial Startup Procedure

Adjusting The Set Temperature

The Benchy Sparkling Zero should be set to to 2°C to ensure the sparkling/still water within the soda carbonator keg is cold without freezing the water lines or carbonated water. The unit should not be set below 2°C as there is a risk of the water freezing which can damage the Benchy Sparkling.

For detailed instructions on the operation of the temperature controller refer to the

To check the set point termpature, press and release the Up button once. This will display the current set point temperature.

To change the set point temperature to the receommended setting of 2°C, press and hold the S button for at least 3 seconds to enter the parameter modifying mode. When the display shows parameter F1, Press the S Button again to show the current set point temperature. To change the set point press and hold the S Button and the Up or Down button until the desired set point temperature is displayed (2°C is the best setting). Once the desired temperature is displayed, press the Power button to confirm the temeprature setting otherwise it will not be saved.

Benchy Sparkling Initial Startup Procedure

Please review the previous steps to ensure everything is connected correctly and a leak test has been performed and passed.

  1. Ensure the mains water supply and CO2 gas supply are turned off and the Benchy Sparkling is connected to your dispensing taps

  2. Set the pressure on your CO2 regulator to your desired carbonation level (55psi recommended, no higher than 60psi). A higher gas pressure correlateds to a higher carbonation level and fizzier water. If you wish to have lower carbonation levels you will need to add a KL26918 in order to drop the water pressure such that there is a 10-15psi differential between CO2 presseure and water pressure.

  3. Turn on the mains water pressure after double checking that the KL42925 - is correctly installed.

  4. Open your taps for a few seconds to purge any air which is in the hosing between the Benchy Sparkling and the tap

  5. Enjoy a continuous supply of cold soda water and cold still water!

Expected time to carbonate after initial setup

NOTE: The Benchy Sparkling will provide an uninterrupted supply of chilled and sparkling carbonated water. THE INITIAL CARBONATION MAY TAKE 24-48 HOURS AFTER SETUP. After this time carbonation will be continous.

Plumbing options without access to a mains water supply

If you do not have access to a mains water supply - for example if you are using tank water or bore water - we suggest using a 12V self-priming diaphragm pump to increase the water pressure to 10-15 psi above the pressure on your regulator.

A self priming pump such as the KL24433 is ideal for this.

It is suggested that the pump you choose has an output pressure of at least 80psi and it has an auto pressure switch. The auto-pressure switch ensures that the pump provides a constant water pressure and switches off once that pressure

Benchy Sparkling Under Counter Plumbing Diagram

Using an Inline Regulator to adjust carbonation levels

The included KL42925 - will maintain a constant, regulated mains pressure of 70psi (in areas where mains pressure is >70psi), which is well suited to a carbonation level of ~55psi.

If you wish to have lower levels of carbonation, then the mains pressure must be regulated to a lower pressure. It is important to ensure that the pressure differential between the CO2 pressure and the regulate mains water pressure is maintained at ~15psi. Hence, to acheive a CO2 pressure of 40psi (for relateively lower carbonation levels) a KL26918 must be used in addition to the Pressure Limiting Valve to further regulate the mains water pressure down to 55psi (for example).

The KL26918 Inline Regulator needs to be installed after the Pressure Limiting Valve and before the Check Valve. Please refer to the above

Important Information & Warnings

FermZilla All Rounder 30L & 60L | Important Information & Warnings

Warnings

This instruction sheet contains vital information that is related to the safe usage and handling of the FermZilla All Rounder.

It is vital that you read this instruction sheet from front to back before using the product!

THIS IS FOR YOUR OWN SAFETY WHEN USING A PRESSURISABLE FERMENTAION VESSEL

  1. Do not loosen the lid when the FermZilla is under pressure. Purge all pressure in the FermZilla loosening the lid ring

  2. When not under pressure do not expose to liquids above 55°C (131°F). Only clean, wash or sanitise the fermenter with cold water

  3. When under pressure do not expose to any temperatures above 35°C (95°F)

  4. Keep the fermenter out of direct sun or heat. Do not expose to UV rays of any sort

  5. If using a heat belt to warm the fermenter then only have the heat belt sitting below the liquid level. Do not use an unregulated heat source, only use heat sources which are plugged into a temperature controller

  6. Under no circumstances apply more than 2.5bar (35psi) to the fermenter. Do not connect an unregulated pressure source. If you connect external pressure source ensure it has independent PRV pre-set to 35psi or below

  7. A spunding valve set below 35psi must always be connected to the FermZilla when fermenting under pressure or connected to the recipient keg when performing a closed transfer. Recommended range for pressure fermenting is 10-12psi

  8. Do not tamper with the pressure relief valve. Only use the red or yellow coloured pressure relief valve supplied by KegLand

  9. If vigorous fermentation is experienced and krausen or wort has contacted the PRV, ensure the PRV is removed and cleaned before putting the FermZilla under pressure

  10. If the fermenter is scratched, damaged or has been under any physical duress; do not use the fermenter under pressure without hydro-testing

  11. If you use the fermenter under pressure hydro test the fermenter every 24 months to ensure it is safe to use

  12. Only use chemical cleaners and sanitizers that are approved by Kegland. These include: KL05371 (effective for sanitising the exterior of the FermZilla) , KL05357 (mixed to the correct dilution), KL05494 (not to be left in the FermZilla for more than 30 minutes), KL07405 . Or contact for more information regarding other compatible chemical cleaning products

  13. Do not over tighten carbonation caps onto the threads of the lid. Doing so can result in the thread being stripped or cracked. We recommend using KL10788 Multi Gas Post Plastic Carbonation Cap (available in (gas) and (liquid)

  14. Do not over tighten the stainless-steel handles onto the neck of the FermZilla

  15. Avoid lifting the FermZilla while full. If filled with wort avoid moving the FermZilla to prevent sticky wort from preventing the PRV from operating

  16. Always conduct a leak test prior to beginning fermentation

  17. Lubricating all O-rings will prolong the life of the unit. We recommend

  18. When fermenting under pressure, a PRV alone is not sufficient. A must be used to ensure pressure dos not build beyond safe limits.

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

4mm

1.5m

12.5ml

19ml

5mm

2m

20ml

40ml

6mm

3m

28ml

84ml

4mm ID x 8mm OD Double Wall EVABarrier
Carbonation Chart
dual pressure regulator
inline regulator
30L FermZilla All Rounder Complete Pressure Brewing Kit
60L FermZilla All Rounder Complete Pressure Brewing Kit
Gen3 27L FermZilla Tri-Conical Complete Pressure Brewing Kit
Gen3 55L FermZilla Tri-Conical Complete Pressure Brewing Kit
Carbonation Caps
Red
Yellow
100cm Silicone Dip Tube Kit with Yellow Weighted Filter and SS Float
Integrated Gauge BlowTie Kit (0-15psi)
Ball Lock Disconnects
Big Jumper Kit
A Guide To Pressure Fermentation
Blowtie Spunding Valve
cold crash
pressure transfer
Fermenting under pressure with Spunding Valve
30L FermZilla All Rounder Complete Pressure Brewing Kit
60L FermZilla All Rounder Complete Pressure Brewing Kit
Gen3 27L FermZilla Tri-Conical Complete Pressure Brewing Kit
Gen3 55L FermZilla Tri-Conical Complete Pressure Brewing Kit
Carbonation Caps
Red
Yellow
100cm Silicone Dip Tube Kit with Yellow Weighted Filter and SS Float
Integrated Gauge BlowTie Kit (0-15psi)
Ball Lock Disconnects
Big Jumper Kit
A Guide To Pressure Fermentation
Blowtie Spunding Valve
cold crash
pressure transfer
Fermenting under pressure with Spunding Valve
KL06224
KL07481
Dual Water Outlet Tap (Still / Sparkling)
4mm x 6.3mm PET Water Line
duotight - 6.35mm Female x 8mm Female Reducers
Benchy Sparkling Under Counter Plumbing Diagram
KL06958 8mm duotight plug
duotight 6.35mm RO Filter System Diverter Valve
4mm x 6.3mm PET Water Line - 10m Roll
6.35mm (1/4″) In Line Pressure Limiting Valve - 70psi (490kpa) - NSF Watermark
6.35mm (1/4″) In Line Pressure Limiting Valve - 70psi
6.35mm duotight - Inline Regulator with integrated gauge 0-150psi (1/4'
Grey Pressure Release Valve (100psi)
Type 30 - MK4 Regulator (4.5bar PRV & 65psi Gauge)
KL01489
KL01496
EVA Barrier 4mm x 8mm Double Wall Hosing
Spakling Water Out | Benchy Sparkling
Chilled Water Out | Benchy Sparkling
Water In | Benchy Sparkling
food grade lube
Fixing Leaks
food grade lube
Detergent Bubble Test
food grade lube
Fixing Leaks
food grade lube
Detergent Bubble Test
Replacement Lid Seal
Threaded Lid Ring
Pressure Lid
Tri-Clover beaded seals
[email protected]
Babble and Immersion Testing | FermZilla
Babble and Immersion Testing | FermZilla
food grade lube
Fixing Leaks
food grade lube
Detergent Bubble Test
food grade lube
Fixing Leaks
food grade lube
Detergent Bubble Test
Replacement Lid Seal
Threaded Lid Ring
Pressure Lid
Tri-Clover beaded seals
[email protected]
Babble and Immersion Testing | FermZilla
Babble and Immersion Testing | FermZilla
Ethyl Sanitiser Spray
StellarSan
StellarClean PBW
StellarOxy
https://www.kegland.com.au/
red
yellow
Haynes Food Grade Lube
Spunding Valve
Using a Spunding Valve to ferment under Pressure
Using a Spunding Valve to ferment under Pressure
Low Profile Elbow Bend
Tube Cutter
Low Profile Elbow Bend
Cornelius Type Ball Lock Post 5/8 Liquid
Cornelius Type Ball Lock Post 5/8 Gas
Different commercial spear/coupler styles
Inlet/outlet | A Type Keg Coupler
Using a 7 in 1 tool to remove EVABarrier from a duotight fitting
Couplers adapted for Ball Lock Posts
Commercial Keg Couplers

Leak & Pressure Testing

Series X Plus User Guide | Leak & Pressure Testing

Important

Performing a CO2 leak test is important to ensure that your system will hold pressure and that there are no leaks in any connections in the system.

If there are any leaks this can result in the CO2 cylinder becoming empty in a short period.

Initial pressure testing can be performed in two different ways. If leaks are detected an Isolation Test can help determine the location of he leak.

Method 1 - Pressure Decay Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Turn CO2 cylinder valve off

Once pressurised, turn the valve handle on the CO2 cylinder clockwise until the valve is turned off

4

Check Pressure

Wait for at least two hours then check the pressure reading on the right hand (low pressure) gauge of the regulator

If the pressure reading has not changed (so is still reading ~20psi) then there are no leaks in the system

If the pressure has dropped a noticeable amount then it is very likely there is a leak in the system. Use Method 2 - Detergent Bubble Test to locate the leak. Note: Even if this test is passed it is quite a good idea to perform this test in any case

Method 2 - Detergent Bubble Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 40-50psi. Wait for the empty keg to fill with CO2 to ensure the system is properly pressurised. Note: We use a higher pressure in order to make any leaks easier to detect. Ensure there is no beer in the keg as it may become over-carbonated

3

Check For Leaks

Using a soapy water solution (washing up liquid and water is perfect for this) in a spry bottle or simply dabbed on, check for leaks at all connections. The soapy water spray will slowly bubble if there are any leaks.

Connections to check include:

• The connection between the CO2 cylinder and the regulator • All duotight connections including the 8mm x FFL duotight connected to the regulator, ball lock disconnects and keg coupler, the 6.5mm x 8mm duotight reducers connected to the short shanks and the 8mm duotight tee pieces • Around ball lock disconnects and keg couplers when they are connected to the keg • Around the lid of a Cornelius keg • Make sure to remove the ball lock disconnects from the posts of the ball lock keg and check the post itself for leaks

IMPORTANT: Do not spray any duotight fittings with StellarSan or phosphoric acid solution to perform a leak test.

4

Perform a Pressure Decay Test

Once any leaks have been located and fixed, perform another Pressure Decay Test to ensure that the system holds pressure

Isolation Test

If any CO2 leaks are detected, if can be helpful to perform an Isolation Test to determine where the leak is in the system

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Isolate System

Once the system is pressurised, isolate each part of the system.

  1. Turn valve of CO2 cylinder fully off.

  2. Fully unwind the (anti clockwise) the regulator knob

  3. Remove Gas Disconnect from the keg

  4. (If using) Remove Gas Disconnect from gas inlet of kegerator

  5. (If possible) Weigh the CO2 cylinder

  6. Wait at least 12 hours

4

Test System

After at least 12 hours, if there is a leak in the system we can determine roughly where the leak is after isolating

  1. If the weight of the CO2 cylinder has gone down noticeably, the cylinder possibly has a leak

  2. If the pressure on the regulator has gone down, the regulator, gas line or fittings may have a leak

  3. Test the keg(s) by pulling the PRV. If no CO2 is released then the keg may have a leak.

  4. Once the general location of the leak has been determined by isolation testing, perform a Detergent Bubble Test in order to locate the leak precisely.

NOTE: It is safe to submerge duotight fittings and EVABarrier in water when locating leaks. Regulators cannot be safely immersed

Leak & Pressure Testing

KegLand Undercover / Build In / Semi-Integrated Kegerator | Leak & Pressure Testing

Important

Performing a CO2 leak test is important to ensure that your system will hold pressure and that there are no leaks in any connections in the system.

If there are any leaks this can result in the CO2 cylinder becoming empty in a short period.

Initial pressure testing can be performed in two different ways. If leaks are detected an Isolation Test can help determine the location of he leak.

Method 1 - Pressure Decay Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Turn CO2 cylinder valve off

Once pressurised, turn the valve handle on the CO2 cylinder clockwise until the valve is turned off

4

Check Pressure

Wait for at least two hours then check the pressure reading on the right hand (low pressure) gauge of the regulator

If the pressure reading has not changed (so is still reading ~20psi) then there are no leaks in the system

If the pressure has dropped a noticeable amount then it is very likely there is a leak in the system. Use Method 2 - Detergent Bubble Test to locate the leak. Note: Even if this test is passed it is quite a good idea to perform this test in any case

Method 2 - Detergent Bubble Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 40-50psi. Wait for the empty keg to fill with CO2 to ensure the system is properly pressurised. Note: We use a higher pressure in order to make any leaks easier to detect. Ensure there is no beer in the keg as it may become over-carbonated

3

Check For Leaks

Using a soapy water solution (washing up liquid and water is perfect for this) in a spry bottle or simply dabbed on, check for leaks at all connections. The soapy water spray will slowly bubble if there are any leaks.

Connections to check include:

• The connection between the CO2 cylinder and the regulator • All duotight connections including the 8mm x FFL duotight connected to the regulator, ball lock disconnects and keg coupler, the 6.5mm x 8mm duotight reducers connected to the short shanks and the 8mm duotight tee pieces • Around ball lock disconnects and keg couplers when they are connected to the keg • Around the lid of a Cornelius keg • Make sure to remove the ball lock disconnects from the posts of the ball lock keg and check the post itself for leaks

IMPORTANT: Do not spray any duotight fittings with StellarSan or phosphoric acid solution to perform a leak test.

4

Perform a Pressure Decay Test

Once any leaks have been located and fixed, perform another Pressure Decay Test to ensure that the system holds pressure

Isolation Test

If any CO2 leaks are detected, if can be helpful to perform an Isolation Test to determine where the leak is in the system

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Isolate System

Once the system is pressurised, isolate each part of the system.

  1. Turn valve of CO2 cylinder fully off.

  2. Fully unwind the (anti clockwise) the regulator knob

  3. Remove Gas Disconnect from the keg

  4. (If using) Remove Gas Disconnect from gas inlet of kegerator

  5. (If possible) Weigh the CO2 cylinder

  6. Wait at least 12 hours

4

Test System

After at least 12 hours, if there is a leak in the system we can determine roughly where the leak is after isolating

  1. If the weight of the CO2 cylinder has gone down noticeably, the cylinder possibly has a leak

  2. If the pressure on the regulator has gone down, the regulator, gas line or fittings may have a leak

  3. Test the keg(s) by pulling the PRV. If no CO2 is released then the keg may have a leak.

  4. Once the general location of the leak has been determined by isolation testing, perform a Detergent Bubble Test in order to locate the leak precisely.

NOTE: It is safe to submerge duotight fittings and EVABarrier in water when locating leaks. Regulators cannot be safely immersed

Series X Plus
NukaTap Mini FC Disconnect Kit
Nylon Composite Pluto Gun
duo-Bronco/duo-Picnic Party Tap
Carbonation Cap
Red PRV 1881 Cap Combo
Collection Container
standalone unit
complete kit
RAPT Pill Hydrometer & Thermometer
RAPT Temperature Controller
RAPT - Fermentation Chamber
RAPT Pill Hydrometer & Thermometer
G20 - Glycol Chiller
thermowell
Temp Twister
pre-drilled lid
2" TC Pressure Lid
duotight Disconnect
StellarOxy
Stellarclean
StellarSan Sanitizer
Ethyl Sanitiser Spray
StellarOxy
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instructions
StellarOxy
Stellarclean
StellarSan
StellarOxy
Stellarclean
StellarSan Sanitizer
Ethyl Sanitiser Spray
StellarOxy
Stellarclean
StellarOxy
StellarClean
StellarOxy
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Bucket Blaster
instructions
StellarOxy
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KegLand STC-1000 Instruction Manual
6.35mm duotight - Inline Regulator with integrated gauge 0-150psi (1/4
")
6.35mm (1/4″) In Line Pressure Limiting Valve - 70psi (490kpa) - NSF Watermark
Super Sucker - Siphon Pump (1/2' BSP)
6.35mm (1/4″) In Line Pressure Limiting Valve - 70psi (490kpa) - NSF Watermark
6.35mm duotight - Inline Regulator with integrated gauge 0-150psi (1/4')
Benchy Sparkling Under Counter Plumbing Diagram
Benchy Sparkling Under Counter Plumbing Diagram

Assembly

FermZilla Tri-Conical 27L & 55L | Assembly

FermZIlla Lid Assembly

Lid Assembly | Caps and Airlock

  1. Ensure the lid assembly has the o-ring attached

  2. Apply some food grade lubricant to the o-ring to extend the life of this o-ring and threads. Adding lubricant will also improve the sealing ability of the o-ring

  3. Place the lid onto the neck of the tank and screw down the threaded lid ring

  4. Use one of the bottle caps to close of one of the holes in the lid

  5. Ensure the Red PRV is placed into the pressure relief valve

  6. Push the three piece airlock into the silicone bung then push both parts into the remaining hole in the lid

FermZIlla Lid Assembly | Caps and Airlock

Lid Assembly | With Carbonation Caps and Dip Tube (for Pressure Fermentation and Transfer)

  1. Ensure the lid assembly has the o-ring attached

  2. Apply some food grade lubricant to the o-ring to extend the life of this o-ring and threads. Adding lubricant will also improve the sealing ability of the o-ring

  3. Thread a red and a yellow KL10788 Carbonation Cap onto each post. Do not overtighten - these are a wedge seal. Overtightening can crack the posts which will prevent a pressure seal

  4. On the underside of the lid, push the silicone dip tube firmly onto the barb of the yellow Carbonation Cap*

  5. Ensure the Red PRV is placed into the pressure relief valve

  6. Place the lid onto the neck of the tank and screw down the threaded lid ring

*Cutting the silicone dip tube so that the ball float just rests at the base of the FermZilla tank will give the best results when transferring the finished beer

FermZilla Lid Assembly | With Carbonation Caps and Dip Tube (for Pressure Fermentation and Transfer)

Lid Assembly | Hop Bong (for O2 free Dry-Hopping, Pressure Fermentation and Transfer)

  1. Ensure the lid assembly has the o-ring attached

  2. Apply some food grade lubricant to the o-ring to extend the life of this o-ring and threads. Adding lubricant will also improve the sealing ability of the o-ring

  3. Place the thread lid ring over the lid before assembling - once the Carbonation Caps are in place this will not fit over them

  4. Thread a red and a yellow KL10788 Carbonation Caps onto each post. Do not overtighten - these are a wedge seal. Overtightening can crack the posts which will prevent a pressure seal

  5. On the underside of the lid, push the silicone dip tube firmly onto the barb of the yellow Carbonation Cap*

  6. Ensure the Red PRV is placed into the pressure relief valve

  7. Assemble the Butterfly Valve and Hop Bong. A 2" Tri-Clover clamp and beaded seal i used to secure the butterfly valve to the lid, and the Hop Bong to the butterfly valve. We recommend fitting a PRV 1881 Cap Combo to the side outlet of the Hop Bong

  8. Place the lid onto the neck of the tank and screw down the threaded lid ring

*Cutting the silicone dip tube so that the ball float just rests at the base of the FermZilla tank will give the best results when transferring the finished beer

FermZIlla Lid Assembly | Hop Bong (for O2 free Dry-Hopping, Pressure Fermentation and Transfer)

FermZilla 304 Stainless Steel Handle Assembly

  1. Insert a bolt into a hole of each of the handles

  2. Screw a nut onto the bolt. Don’t tighten this nut yet

  3. Place the handles around the collar of the FermZilla as shown in the image below.

  4. Insert the second bolt into the remaining holes on the handle and screw the remaining nut onto this bolt

  5. Tighten the two nuts while holding the bolts to prevent them from spinning. Do not overtighten as it can warp the opening of the FermZilla. The handles should be able to freely rotate around the neck of the FermZilla. If they cannot rotate then it is too tight

FermZilla – Butterfly (Dump) Valve Assembly

  1. Place the 3” tri-clover seal and butterfly valve onto the 3” tri-clover ferrule on the tank

  2. Best practice is to use a small amount of food grade lube on the seal before assembly

  3. Fasten the butterfly valve in place onto the tank using the 3” tri-clover 3-piece clamp, ensuring that the seal is seated in the groove on the butterfly valve and tank

3" Tri-Clover Beaded Seal Fitting

Note: It is good practice to lubricate tri-clover seals using food-grade lube to help form a hermetic seal

FermZilla Butterfly (Dump) Valve Disassembly

IMPORTANT: Depressurise the vessel prior to disassembling the butterfly dump valve.

  1. To release the pressure in the vessel, pull the ring on the PRV on the lid until there is no audible hissing heard (this is caused by CO2 escaping from the tank)

  2. Once the vessel is depressurised the butterfly valve can be removed by loosening the 3” tri-clover clamp which holds the butterfly valve in place

FermZilla – 600ml Collection Container

The Collection Container has many uses. The primary function is for collecting and harvesting yeast. However, it can also be used for several other purposes such as:

  • Reagent Bottle

  • Dry Hopping Bottle

  • Beer Sampling Bottle

  • Collection and disposal of unwanted turb or hop material

  • Carbonation of small samples

  • Yeast culturing container

The FermZilla 600ml Collection Container is made from heat resistant Tritan plastic. This is robust, heat and chemical resistant and can also handle extended contact with hot liquid at 100°C (212°F)

Note: The current generation of 600ml Tri-Conical Collection Containers are made from a reformulated version of Tritan which is substantially tougher. This makes it more resistant to damage (if dropped etc) and less likely to crack if excessive force is used (when threading carbonation caps, for example).

This generation can be identified by a small raised circle on the base next to the cap thread - see below

600ml Tritan Collection Container

FermZilla – 600ml Collection Container Assembly

  1. Best practice is to use a small amount of food grade lube on the seal before assembly

  2. The caps on the 600ml collection jar can be replaced with red and yellow KL10788 Carbonation Caps or a PCO1881 threaded PRV Cap Combo as desired

  3. Place the 3" beaded tri-clover seal in the groove on the top of the collection container.

  4. Assemble this against the corresponding groove in the 3" tri-clover butterfly valve, and fasten with the 3” tri-clover 3-piece clamp, ensuring that the seal is seated in the groove on the butterfly valve and collection container

Assembly - 600ml Collection Container & butterfly valve

FermZilla - Collection Container Removal & Safety

It is extremely important that if you have wort in the Collection Container attached that you keep the butterfly valve open during the entirety of the fermentation process. The butterfly valve should only be closed once fermentation has ceased which is to be determined by three consecutive days of the same Specific Gravity reading.

To remove the Collection Container once fermentation has ceased it is important to depressurise the entire system. To release the pressure in the vessel, open the butterfly valve if necessary (note: this will already be open during normal fermentation) and pull the ring on the PRV until there is no audible hissing from the PRV. It is also a good idea to loosen one of the carbonation caps on the collection vessel to ensure the Collection Container is completely depressurised.

Once the system is depressurised the butterfly valve should then be closed if there is liquid in the FermZilla. Then the Collection Container can be detached from the butterfly valve by removing the lower 3” tri-clover 3-piece clamp. This clamp can then be used to secure the lid on the collection jar if desired.

If the Collection Container is sealed after removing it is vital that fermentation cannot continue as this can cause unregulated pressure build up. We recommend storing Collection Containers in the fridge to help prevent this possibility.

Floating Dip Tube Length

Note: The Stainless Steel Float with Silicone Dip Tube and Mesh Filter (optional or part of the Pressure Brewing Pack) must be cut to the correct length before use.

For most situations, cutting the dip tube so that it sits at the base of the FermZilla when the tube is gently curved. We want the dip tube to be able to reach the bottom of the vessel but not so long that it will rest against the sides when transferring. See images below (Tri-Conical on the left, All Rounder on the right)

FermZIlla Ball Float and Dip Tube Length

To gauge the correct length, lower the dip tube into the vessel until the desired length is acheived. Cut the dip tube where it reaches the top oif the neck of the FermZilla. Once cut to the correct length push it onto the yellow Carbonation Cap. Note: Carbonation Caps are Multi Posts, so can be used for gas or liquid. We use yellow for liquid and red (DANGER) for gas in order to be consistent and minimise the risk of error.

Ball Float Position

The Ball Float can be positioned in the optional float positions on the filter, using the three hoops on the filter. The filter will sit lower in solution when the ball float is attached closer to the end - see below

Three Optional Ball Float Positions

Hydro Test Guide

FermZilla All Rounder 30L & 60L | Hydro Test Guide

This instruction sheet contains vital information that is related to safely performing a hydro test of a FermZilla tank which is past its Hydro Test date. It is vital that you read this instruction sheet from front to back before performing this test!

THIS IS FOR YOUR OWN SAFETY

Hydrotesting is a simple process that anyone can do at home with relatively basic tools and equipment.

If you have any doubts in the process or do not have time to do the hydrotest then once the tank has expired you should not continue to use the tank under pressure. Replacement new tanks can be purchased from KegLand Distributors

Determining if your tank requires hydro testing

All FermZillas have a Date Stamp on the tank body as below

Date Stamp | FermZilla

This date is the date after which the tank needs to be Hydro Tested before using under pressure.

NOTE: If you are not using the FermZilla under pressure then it does not require hydrotesting.

IMPORTANT INFORMATION ABOUT THE DATE STAMP

The Date Stamp on the FermZilla tank is 24 months after the manufacture date. This is a good guide as to when the tank requires hydro testing.

However, if the FermZilla has been correctly stored in the original, unopened carton then it is not required to Hydro Test until 24 months from the date of purchase.

The tank will remain in 'as new' condition when stored correctly in an unopened carton as it is not exposed to UV or chemicals etc.

Please make a note of the date of purchase of the FermZilla and ensure it is Hydro Tested 24 months from the date of purchase

Hydro Testing Process

Do not perform the Hydro Test with an empty tank

Fill the tank with water to the brim before testing.

The reason it is important to fill the tank with water when testing is because water is incompressible. This means in the event that the tank fails the test the resulting rupture will be safe. If the tank is filled with compressible gas such as CO2 then the failure will have significantly more stored energy and the resultant failure can be much more dangerous.

Thus it is important to completely fill the tank with water prior to testing

  1. Assemble the FermZilla (if required). Fill the tank to the brim with water

  2. Remove the red 2.5bar PRV from the FermZilla lid and replace with a grey 6.5bar PRV. NOTE: Ensure this PRV is swapped back for the red 2.5bar PRV immediately the test is complete. DO not operate the FermZilla with the incorrect PRV installed

  3. Once the FermZilla is filled with water and the lid in place, slowly apply pressure to the tank. It is important to apply pressure in a controlled manner. There are two methods to apply pressure in a controlled manner

Fill FermZilla tank completely with water prior to testing

Mains Water Pressure Testing

  1. Connect mains pressure water to a length of 6.35mm EVABarrier with an inline regulator and liquid disconnect. You can use a KL13888 duotight - 6.35mm (1/4'') x 3/4 inch BSP Thread Female to connect to a 3/4" tap outlet, or a KL17756 6.35mm Diverter Valve 1/2" BSP to connect to a standard under sink outlet

  2. Use a short length of KL42789 Black Lightshield 6.35mm EVABarrier, a KL26918 6.35mm Inline Regulator and a KL24235 6.35mm duotight Disconnect - Liquid to make a mains connected water line with inline regulation and a liquid disconnect to attach to the liquid post on the FermZilla

  3. Connect a KL11532 duotight 0-150psi push in gauge to a KL20756 8mm duotight Disconnect - Gas. This will be used on the FermZilla to accurately measure the pressure in the tank

  4. Ensure the Inline Regulator is set to 0psi - the yellow knob should be turned all the way anticlockwise. Connect the liquid disconnect to the liquid post of the FermZilla.

  5. Connect the gas disconnect and gauge to the gas post of the FermZIlla

  6. Slowly turn the yellow handle of the Inline Regulator until the pressure reaches 4 bar (60psi). Confirm this pressure on the gauge attached to the gas post of the FermZilla. Note: It is normal for the FermZilla tank to swell in size and stretch during the hydro test

  7. Once 4 bar has been reached, stop increasing pressure. Leave everything connected for 1 minute. Remove the liquid disconnect (connecting the tank to mains pressure water). Inspect the FermZilla tank. If the tank has not failed then the FermZilla has been successfully passed the Hydro Test and does not need testing for a further 24 months

  8. If there are any visible cracks or damage, or if the tank ruptures then the Hydro Test has failed and the tank will need to be replaced

Hydro Test - Mains Water Setup

Water Pressure Transfer from Cornelius Keg

  1. Fill a Cornelius Keg and the FermZilla to be tested completely with water

  2. Connect the Cornelius Keg to a regulated gas source such as a KL01489 2.6kg or KL01496 6kg CO2 cylinder and and a KL07429 MK4 Type 30 Regulator

  3. Ensure the line out from the regulator is terminated with a gas disconnect such as a KL20756 8mm duotight Disconnect - Gas

  4. Ensure the regulator is set to 0psi - the knob should be turned all the way anticlockwise

  5. Daisy chain the Cornelius Keg from the Liquid (Out) Post of the keg to the Liquid Post of the FermZilla to be tested using a length of EVABarrier and 2 x Liquid Disconnects. A length of KL06224 4mm x 8mm EVABarrier and 2 x KL20749 8mm duotight Disconnects - Liquid is ideal for this

  6. Connect a KL11532 duotight 0-150psi push in gauge to a KL20756 8mm duotight Disconnect - Gas. This will be used on the FermZilla to accurately measure the pressure in the tank. Connect the gas disconnect and gauge to the gas post of the FermZIlla

  7. Slowly and in a controlled manner adjust the regulator until the pressure reaches 4 bar (60psi). Confirm this pressure on the gauge attached to the gas post of the FermZilla. Ensure that water is being transferred into the FermZilla, not gas. Note: It is normal for the FermZilla tank to swell in size and stretch during the hydro test

  8. Once 4 bar has been reached, stop increasing pressure. Leave everything connected for 1 minute. Remove the liquid disconnect connect the keg to the FermZIlla. Inspect the FermZilla tank. If the tank has not failed then the FermZilla has been successfully passed the Hydro Test and does not need testing for a further 24 months

  9. If there are any visible cracks or damage, or if the tank ruptures then the Hydro Test has failed and the tank will need to be replaced

Hydro Test - Cornelius Keg Setup

Hydro Test Guide

FermZilla Tri-Conical 27L & 55L | Hydro Test Guide

This instruction sheet contains vital information that is related to safely performing a hydro test of a FermZilla tank which is past its Hydro Test date. It is vital that you read this instruction sheet from front to back before performing this test!

THIS IS FOR YOUR OWN SAFETY

Hydrotesting is a simple process that anyone can do at home with relatively basic tools and equipment.

If you have any doubts in the process or do not have time to do the hydrotest then once the tank has expired you should not continue to use the tank under pressure. Replacement new tanks can be purchased from KegLand Distributors

Determining if your tank requires hydro testing

All FermZillas have a Date Stamp on the tank body as below

Date Stamp | FermZilla

This date is the date after which the tank needs to be Hydro Tested before using under pressure.

NOTE: If you are not using the FermZilla under pressure then it does not require hydrotesting.

IMPORTANT INFORMATION ABOUT THE DATE STAMP

The Date Stamp on the FermZilla tank is 24 months after the manufacture date. This is a good guide as to when the tank requires hydro testing.

However, if the FermZilla has been correctly stored in the original, unopened carton then it is not required to Hydro Test until 24 months from the date of purchase.

The tank will remain in 'as new' condition when stored correctly in an unopened carton as it is not exposed to UV or chemicals etc.

Please make a note of the date of purchase of the FermZilla and ensure it is Hydro Tested 24 months from the date of purchase

Hydro Testing Process

Do not perform the Hydro Test with an empty tank

Fill the tank with water to the brim before testing.

The reason it is important to fill the tank with water when testing is because water is incompressible. This means in the event that the tank fails the test the resulting rupture will be safe. If the tank is filled with compressible gas such as CO2 then the failure will have significantly more stored energy and the resultant failure can be much more dangerous.

Thus it is important to completely fill the tank with water prior to testing

  1. Assemble the FermZilla (if required). Fill the tank to the brim with water

  2. Remove the red 2.5bar PRV from the FermZilla lid and replace with a grey 6.5bar PRV. NOTE: Ensure this PRV is swapped back for the red 2.5bar PRV immediately the test is complete. DO not operate the FermZilla with the incorrect PRV installed

  3. Once the FermZilla is filled with water and the lid in place, slowly apply pressure to the tank. It is important to apply pressure in a controlled manner. There are two methods to apply pressure in a controlled manner

Fill FermZilla tank completely with water prior to testing

Mains Water Pressure Testing

  1. Connect mains pressure water to a length of 6.35mm EVABarrier with an inline regulator and liquid disconnect. You can use a KL13888 duotight - 6.35mm (1/4'') x 3/4 inch BSP Thread Female to connect to a 3/4" tap outlet, or a KL17756 6.35mm Diverter Valve 1/2" BSP to connect to a standard under sink outlet

  2. Use a short length of KL42789 Black Lightshield 6.35mm EVABarrier, a KL26918 6.35mm Inline Regulator and a KL24235 6.35mm duotight Disconnect - Liquid to make a mains connected water line with inline regulation and a liquid disconnect to attach to the liquid post on the FermZilla

  3. Connect a KL11532 duotight 0-150psi push in gauge to a KL20756 8mm duotight Disconnect - Gas. This will be used on the FermZilla to accurately measure the pressure in the tank

  4. Ensure the Inline Regulator is set to 0psi - the yellow knob should be turned all the way anticlockwise. Connect the liquid disconnect to the liquid post of the FermZilla.

  5. Connect the gas disconnect and gauge to the gas post of the FermZIlla

  6. Slowly turn the yellow handle of the Inline Regulator until the pressure reaches 4 bar (60psi). Confirm this pressure on the gauge attached to the gas post of the FermZilla. Note: It is normal for the FermZilla tank to swell in size and stretch during the hydro test

  7. Once 4 bar has been reached, stop increasing pressure. Leave everything connected for 1 minute. Remove the liquid disconnect (connecting the tank to mains pressure water). Inspect the FermZilla tank. If the tank has not failed then the FermZilla has been successfully passed the Hydro Test and does not need testing for a further 24 months

  8. If there are any visible cracks or damage, or if the tank ruptures then the Hydro Test has failed and the tank will need to be replaced

Hydro Test - Mains Water Setup

Water Pressure Transfer from Cornelius Keg

  1. Fill a Cornelius Keg and the FermZilla to be tested completely with water

  2. Connect the Cornelius Keg to a regulated gas source such as a KL01489 2.6kg or KL01496 6kg CO2 cylinder and and a KL07429 MK4 Type 30 Regulator

  3. Ensure the line out from the regulator is terminated with a gas disconnect such as a KL20756 8mm duotight Disconnect - Gas

  4. Ensure the regulator is set to 0psi - the knob should be turned all the way anticlockwise

  5. Daisy chain the Cornelius Keg from the Liquid (Out) Post of the keg to the Liquid Post of the FermZilla to be tested using a length of EVABarrier and 2 x Liquid Disconnects. A length of KL06224 4mm x 8mm EVABarrier and 2 x KL20749 8mm duotight Disconnects - Liquid is ideal for this

  6. Connect a KL11532 duotight 0-150psi push in gauge to a KL20756 8mm duotight Disconnect - Gas. This will be used on the FermZilla to accurately measure the pressure in the tank. Connect the gas disconnect and gauge to the gas post of the FermZIlla

  7. Slowly and in a controlled manner adjust the regulator until the pressure reaches 4 bar (60psi). Confirm this pressure on the gauge attached to the gas post of the FermZilla. Ensure that water is being transferred into the FermZilla, not gas. Note: It is normal for the FermZilla tank to swell in size and stretch during the hydro test

  8. Once 4 bar has been reached, stop increasing pressure. Leave everything connected for 1 minute. Remove the liquid disconnect connect the keg to the FermZIlla. Inspect the FermZilla tank. If the tank has not failed then the FermZilla has been successfully passed the Hydro Test and does not need testing for a further 24 months

  9. If there are any visible cracks or damage, or if the tank ruptures then the Hydro Test has failed and the tank will need to be replaced

Hydro Test - Cornelius Keg Setup

Pressure Transfers

FermZilla Tri-Conical 27L & 55L | Pressure Transfers

Advantages Of Pressure Transfers

One of the main advantages of a pressurisable FermZilla is the ability to transfer the finished beer into a keg under pressure. This enables a closed transfer with neither the keg nor the FermZilla needing to be opened so that it is possible to all but completely eliminate the risk of oxidation/O2 ingress.

This is a fantastic boon for the avid homebrewer - avoiding oxidation when transferring helps all beers, especially modern hoppy styles such as NEIPAs.

Whilst fermenting under pressure can be performed using just the CO2 generated during fermentation, most pressure transfers will require a source of CO2 and a regulator. Options for this include a refillable 2.6kg or 6kg CO2 Cylinder and a MK5 Regulator. If space is limited a KegLand Branded Sodastream cylinder and a Mini 360 regulator are great options.

There are two easy ways to transfer your beer under pressure. The first step is to sanitise and purge the keg to be filled with CO2.

Sanitising and Purging Kegs

  1. Once the keg has been cleaned and rinsed, completely fill the keg with sanitiser solution such as StellarSan diluted to the correct ratio

  2. Invert the keg for 120 seconds, then put the right way up to make sure that all surfaces some into contact with the sanitiser

  3. Connect the keg to CO2 at around 10psi. Pull the PRV a couple of times to purge the small amount of headspace

  4. Next we need to push the sanitiser out of the keg. Ideally connect the full keg to an empty, clean keg. Connect the two Liquid (Out) Posts with a short length of line. Put a Spunding Valve on the Gas Post of the empty keg. Use this to vent pressure in the empty keg at around 5psi. The pressure differential will push the sanitiser from the full keg to the empty keg

  5. If you do not have an empty keg then the sanitiser can be transferred into any vessel of around 20L, or simply emptied into the sink.

  6. Once the transfer is complete, the empty keg will now be sanitised and purged of O2. It will also have some residual pressure which is ideal for transferring from the FermZilla

A FOBS (Foam On Beer) detector can also be repurposed to detect sanitiser rather than beer - check out this video. It is a great way to automate this process.

Transferring Finished Beer Under Pressure

Before transferring the finished beer into a keg, we want to ensure that it is completely fermented. Taking a gravity reading over three consecutive is is the best way to ensure this. If the reading is stable for three consecutive days we can be sure that the fermentation is finished.

Cold Crashing Before Transfer

Before transferring the completed beer, it is ideal to cold crash the beer.

Cold crashing is quite simple if you have temperature control for your FermZilla. Simply set the temperature to -1-2°C (or as low as you can if it will not go this low). Once the desired cold crash temperature has been achieved, leave the finished beer at this temperature for 2-4 days. This will 'cold crash' the finished beer. Cold crashing helps a lot with getting solids such as hop matter, yeast and other solids in suspension to drop out of the beer. It also helps to compact the trub in the fermenter. Cold crashing is therefore very beneficial for transferring a clean beer into the keg, minimising trub in the keg.

If you cannot cold crash that is OK. The integrated filter on the floating dip tube will assist greatly in preventing hop matter etc from being transferred into the keg.

IMPORTANT: Before cold crashing, you must add pressure to the FermZilla. Positive pressure of approximately 10psi is required. before cold crashing. This is because as the beer gets chilled, CO2 in the headspace will be absorbed into solution. If there is not sufficient pressure (CO2) in the head space, this can cause negative pressure in the FermZilla which can cause the tank to be deformed once the atmospheric pressure is higher than the internal pressure.

Ideally, hooking the FermZilla to CO2 at around 10psi when cold crashing will prevent this, and also help to carbonate the beer before it is transferred.

To transfer the finished beer using pressure you will need a transfer line (a short length of line with a liquid disconnect on each end) and a Spunding Valve, as well as a purged, empty keg.

Pressure Transfer

Following the guide to Sanitising and Purging Kegs, you will have a sanitised, O2 free keg with a small amount of residual pressure in it.

  1. Connect the FermZilla to a regulated source of CO2. Set the regulator to ~10psi

  2. Turn the handle of the Spunding Valve clockwise (so that it does not let out pressure). Put the Spunding Valve on the Gas In Post of the sanitised keg

  3. Adjust the Spunding Valve until it is venting at a pressure slightly lower than the pressure in the FermZilla (~7psi). Starting the transfer with a small pressure difference will help to minimise foaming issues

  4. Connect the Liquid Post of the FermZilla to the Liquid Post of the keg using a transfer line (such as the Big Jumper)

  5. The pressure differential will 'push' the finished beer into the keg

  6. Once the transfer is under way, you can adjust the Spunding Valve down to about 5psi. The greater pressure differential will speed up the transfer process

  7. Once the transfer is complete, disconnect the transfer line from both posts. Remove the Spunding Valve from the keg. Remove the gas line from the FermZilla

  8. Congratulations! The finished beer is now kegged and ready to go. It should now be p[laced in a kegerator or similar ready for dispensing. If it was fermented and cold crashed under pressure then it will already be partially or completely carbonated. Connect the keg to CO2 at 10-12psi to complete carbonation if required

Pressure Transfer Setup | FermZilla

Closed Loop (Gravity) Transfer

Another method of pressure transferring the completed beer is a Closed Loop Gravity Transfer. This method is very useful if you wish to do a completely closed transfer (whereby no CO2 is vented during the process). This can be beneficial for super oppy beers as no hop aroma will be 'blown off' during the transfer process.

Another benefit of a closed transfer is that no additional CO2 is required - the residual pressure in the FermZIlla should be sufficient.

A Closed Loop transfer is effectively a siphon. Thus, the keg must be lower than the FermZilla for the transfer to complete.

Following the guide to Sanitising and Purging Kegs, you will have a sanitised, O2 free keg with a small amount of residual pressure in it.

  1. Ensure that there is at least 5psi (ideally ~10psi) pressure in the FermZilla

  2. Position the FermZilla and the keg so that the FermZilla is higher than the keg

  3. Connect the Liquid Post of the FermZilla to the Liquid Post of the keg using a transfer line (such as the Big Jumper)

  4. Provided there is less pressure in the keg than the FermZilla, beer will start to transfer. If beer does not begin to flow, pull the PRV of the keg to lower the pressure in the keg until the transfer begins

  5. Once the transfer is underway, connect the Gas Post of the FermZilla to the Gas Post of the keg using a transfer line (such as the Big Jumper). This will keep the pressures equalised between the FermZilla and the keg, enabled the transfer to complete as a siphon

  6. Once the transfer is complete, disconnect the transfer line from both liquid posts. Remove the gas line from the FermZilla and the keg

  7. Congratulations! The finished beer is now kegged and ready to go. It should now be p[laced in a kegerator or similar ready for dispensing. If it was fermented and cold crashed under pressure then it will already be partially or completely carbonated. Connect the keg to CO2 at 10-12psi to complete carbonation if required

Closed Loop Transfer | FermZilla

NOTE: There are several ways to either stop the transfer automatically once the keg is full, or alternatively to monitor the process so that it is easy to determine when to stop the transfer.

A duotight Flow Stopper is an easy and inexpensive way to automatically stop the transfer. Simply place the Flow Stopper on the Gas Post of the target keg (you can use a longish length of line in order to add a Spunding Valve to this as well).

A simple method is to place the keg on Digital Home Brew Scales before filling. TARE the weright to zero once everything is assembled, and stop filling at around 18.5kg - this will ensure the keg is filled below the gas dip tube.

If the beer has been cold crashed prior to transfer, then you can use the condensation line on the keg as a guide.

For a more precise guide for transferring cold crashed beer, a Cold Activated Keg Filler Sticker is a great way to help gauge fill volume during the transfer.

Pressure Transfers

FermZilla All Rounder 30L & 60L | Pressure Transfers

Advantages Of Pressure Transfers

One of the main advantages of a pressurisable FermZilla is the ability to transfer the finished beer into a keg under pressure. This enables a closed transfer with neither the keg nor the FermZilla needing to be opened so that it is possible to all but completely eliminate the risk of oxidation/O2 ingress.

This is a fantastic boon for the avid homebrewer - avoiding oxidation when transferring helps all beers, especially modern hoppy styles such as NEIPAs.

Whilst fermenting under pressure can be performed using just the CO2 generated during fermentation, most pressure transfers will require a source of CO2 and a regulator. Options for this include a refillable or and a . If space is limited a cylinder and a are great options.

There are two easy ways to transfer your beer under pressure. The first step is to sanitise and purge the keg to be filled with CO2.

Sanitising and Purging Kegs

  1. Once the keg has been cleaned and rinsed, completely fill the keg with sanitiser solution such as StellarSan diluted to the correct ratio

  2. Invert the keg for 120 seconds, then put the right way up to make sure that all surfaces some into contact with the sanitiser

  3. Connect the keg to CO2 at around 10psi. Pull the PRV a couple of times to purge the small amount of headspace

  4. Next we need to push the sanitiser out of the keg. Ideally connect the full keg to an empty, clean keg. Connect the two Liquid (Out) Posts with a short length of line. Put a Spunding Valve on the Gas Post of the empty keg. Use this to vent pressure in the empty keg at around 5psi. The pressure differential will push the sanitiser from the full keg to the empty keg

  5. If you do not have an empty keg then the sanitiser can be transferred into any vessel of around 20L, or simply emptied into the sink.

  6. Once the transfer is complete, the empty keg will now be sanitised and purged of O2. It will also have some residual pressure which is ideal for transferring from the FermZilla

A can also be repurposed to detect sanitiser rather than beer - check out this video. It is a great way to automate this process.

Transferring Finished Beer Under Pressure

Before transferring the finished beer into a keg, we want to ensure that it is completely fermented. Taking a gravity reading over three consecutive is is the best way to ensure this. If the reading is stable for three consecutive days we can be sure that the fermentation is finished.

Cold Crashing Before Transfer

Before transferring the completed beer, it is ideal to cold crash the beer.

Cold crashing is quite simple if you have temperature control for your FermZilla. Simply set the temperature to -1-2°C (or as low as you can if it will not go this low). Once the desired cold crash temperature has been achieved, leave the finished beer at this temperature for 2-4 days. This will 'cold crash' the finished beer. Cold crashing helps a lot with getting solids such as hop matter, yeast and other solids in suspension to drop out of the beer. It also helps to compact the trub in the fermenter. Cold crashing is therefore very beneficial for transferring a clean beer into the keg, minimising trub in the keg.

If you cannot cold crash that is OK. The integrated filter on the floating dip tube will assist greatly in preventing hop matter etc from being transferred into the keg.

IMPORTANT: Before cold crashing, you must add pressure to the FermZilla. Positive pressure of approximately 10psi is required. before cold crashing. This is because as the beer gets chilled, CO2 in the headspace will be absorbed into solution. If there is not sufficient pressure (CO2) in the head space, this can cause negative pressure in the FermZilla which can cause the tank to be deformed once the atmospheric pressure is higher than the internal pressure.

Ideally, hooking the FermZilla to CO2 at around 10psi when cold crashing will prevent this, and also help to carbonate the beer before it is transferred.

To transfer the finished beer using pressure you will need a transfer line (a short length of line with a liquid disconnect on each end) and a Spunding Valve, as well as a purged, empty keg.

Pressure Transfer

Following the guide to , you will have a sanitised, O2 free keg with a small amount of residual pressure in it.

  1. Connect the FermZilla to a regulated source of CO2. Set the regulator to ~10psi

  2. Turn the handle of the Spunding Valve clockwise (so that it does not let out pressure). Put the Spunding Valve on the Gas In Post of the sanitised keg

  3. Adjust the Spunding Valve until it is venting at a pressure slightly lower than the pressure in the FermZilla (~7psi). Starting the transfer with a small pressure difference will help to minimise foaming issues

  4. Connect the Liquid Post of the FermZilla to the Liquid Post of the keg using a transfer line (such as the )

  5. The pressure differential will 'push' the finished beer into the keg

  6. Once the transfer is under way, you can adjust the Spunding Valve down to about 5psi. The greater pressure differential will speed up the transfer process

  7. Once the transfer is complete, disconnect the transfer line from both posts. Remove the Spunding Valve from the keg. Remove the gas line from the FermZilla

  8. Congratulations! The finished beer is now kegged and ready to go. It should now be p[laced in a kegerator or similar ready for dispensing. If it was fermented and cold crashed under pressure then it will already be partially or completely carbonated. Connect the keg to CO2 at 10-12psi to complete carbonation if required

Closed Loop (Gravity) Transfer

Another method of pressure transferring the completed beer is a Closed Loop Gravity Transfer. This method is very useful if you wish to do a completely closed transfer (whereby no CO2 is vented during the process). This can be beneficial for super oppy beers as no hop aroma will be 'blown off' during the transfer process.

Another benefit of a closed transfer is that no additional CO2 is required - the residual pressure in the FermZIlla should be sufficient.

A Closed Loop transfer is effectively a siphon. Thus, the keg must be lower than the FermZilla for the transfer to complete.

Following the guide to , you will have a sanitised, O2 free keg with a small amount of residual pressure in it.

  1. Ensure that there is at least 5psi (ideally ~10psi) pressure in the FermZilla

  2. Position the FermZilla and the keg so that the FermZilla is higher than the keg

  3. Connect the Liquid Post of the FermZilla to the Liquid Post of the keg using a transfer line (such as the )

  4. Provided there is less pressure in the keg than the FermZilla, beer will start to transfer. If beer does not begin to flow, pull the PRV of the keg to lower the pressure in the keg until the transfer begins

  5. Once the transfer is underway, connect the Gas Post of the FermZilla to the Gas Post of the keg using a transfer line (such as the ). This will keep the pressures equalised between the FermZilla and the keg, enabled the transfer to complete as a siphon

  6. Once the transfer is complete, disconnect the transfer line from both liquid posts. Remove the gas line from the FermZilla and the keg

  7. Congratulations! The finished beer is now kegged and ready to go. It should now be p[laced in a kegerator or similar ready for dispensing. If it was fermented and cold crashed under pressure then it will already be partially or completely carbonated. Connect the keg to CO2 at 10-12psi to complete carbonation if required

NOTE: There are several ways to either stop the transfer automatically once the keg is full, or alternatively to monitor the process so that it is easy to determine when to stop the transfer.

A is an easy and inexpensive way to automatically stop the transfer. Simply place the Flow Stopper on the Gas Post of the target keg (you can use a longish length of line in order to add a Spunding Valve to this as well).

A simple method is to place the keg on before filling. TARE the weright to zero once everything is assembled, and stop filling at around 18.5kg - this will ensure the keg is filled below the gas dip tube.

If the beer has been cold crashed prior to transfer, then you can use the condensation line on the keg as a guide.

For a more precise guide for transferring cold crashed beer, a is a great way to help gauge fill volume during the transfer.

Warranty (Australia)

Benchy Sparkling Zero | Warranty Information

The Benchy Sparkling comes with a 12-month Warranty when sold in Australia.

Warranty does not cover product failure as a result of installation or operating procedure not in accordance with installation and operating guidelines as described in the instruction manual.

To lodge a warranty claim in Australia please forward as many visual pieces of supporting information and a detailed description of your issue to

If you purchased your unit from an international distributor, you will be required to go through their warranty claims process. For full terms and conditions, please visit our

[email protected]
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MK5 Regulator
KegLand Branded Sodastream
Mini 360 regulator
FOBS (Foam On Beer) detector
Sanitising and Purging Kegs
Big Jumper
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Big Jumper
Big Jumper
duotight Flow Stopper
Digital Home Brew Scales
Cold Activated Keg Filler Sticker
Pressure Transfer Setup | FermZilla
Closed Loop Transfer | FermZilla
Series X Plus Installation Video
BlowTie Spunding Valve Cleaning
BlowTie Spunding Valve Cleaning
Introducing the Hop Bong
Introducing the Hop Bong

Operation

Grand Deluxe 3 | Operation

Operation | Dixell Controller

Front Panel Operation

Display Set Point or (in Programming Mode) select Paramater of confirm operation

Begin Manual Defrost Cycle

Increase displayed value or (in Programming Mode) cycle through displayed values

Decrease displayed value or (in Programming Mode) cycle through displayed values

Display Legend

LED
MODE
DESCRIPTION

On

Compressor enabled

Flashing

Compressor Delay active

On

Defrost in progress

On

Fan enabled

Flashing

Fan on delay after Defrost

OR

On

Current Temperature

OR

Flashing

Programming Mode Active

Operation

Viewing the Set Point

Push theButton - this will display the current Set Point Temperature

Adjusting the Set Point Temperature

To Adjust the Set Point Temperature

  1. Hold theButton for 3 seconds until the display shows the current Set Point and the °C or °F symbol starts flashing

  2. Use the or buttons to change the Set Point Temperature

Starting a manual Defrost Cycle

Press theManual Defrost Button for more than 2 seconds to start a defrost cycle manually. The Defrost indicator will illuminate

Programming Mode

The Dixell Controller has several advanced programabble features that can be tailired for individual situtations. In most ases, the default values will suit. However, as this is a commercial unit, we recommend programming the Defrost Cycle to a suitable length and interval to avoid ice build up. If ice is allowed to build up inside the compressor housing, this will negatively affect performance and potentially void warranty.

Enter Programming Mode

  1. Enter the Programming mode by pressing the Button and or buttons for 3 seconds. The °C or °F symbol will start flashing

  2. Select the required parameter using theor buttons

  3. When the desired parameter is displayed, press the Button to display the current stored value of the parameter

  4. Use theor buttons to change the value of the parameter

  5. Press the Button to store the new parameter. This will also move to the next parameter

  6. To exit Programming Mode, press the Button and thebutton or wait for 15 seconds without pushing any buttons. This revert the controller.

Adjusting Parameters

The following parameters can be selected and adjusted in Programming Mode. To adjust any parameter, enter Programming Mode and navigate to the desired parameter

Adjust Hysteresis

Hysteresis is the allowed differential from the Set Point Temperature before the compressor (cooling) operates. Thus, if the Set Point Temperature is 2°C and the Hysteresis is 2°C then the compressor will operate when the internal temperature reads 4°C, and it will continue to operate until the Set Point Temperature of 2°C is reached. The default hysteresis is 2°C, which is appropriate for most circumstances.

Note: Decreasing the hysteresis can increase power consumption

To Adjust the Hysteresis [Hy]

  1. Enter Programming Mode and navigate to Hy using theor buttons

  2. The Differential Range can be adjusted between 0.1-25°C or 1-45°F. The default is 4°C

  3. Use theor buttons to change the value of the parameter to the desired Hysteresis

  4. Press the Button to store the new parameter. This will also move to the next parameter

Adjust Minimum Set Point [LS]

  1. Enter Programming Mode and navigate to LS using theor buttons

  2. The Minimum Set Point can be adjusted down to -55°C or -67°F. The default is 0°C

  3. Use theor buttons to change the value of the parameter to the desired Minimum Set Point

  4. Press the Button to store the new parameter. This will also move to the next parameter

Adjust Maximum Set Point [US]

  1. Enter Programming Mode and navigate to US using theor buttons

  2. The Maximum Set Point can be adjusted up to 99°C or °F. The default is 10°C

  3. Use theor buttons to change the value of the parameter to the desired Maximum Set Point

  4. Press the Button to store the new parameter. This will also move to the next parameter

Temperature Probe Calibration [ot]

If there is a large variance between the displayed temperature (IE the temperature of the internal temperature probe and the actual internal temperature of the kegerator (as measureed by a calibrated thermometer) then the Temperature Offset can be adjusted from -9.9°C to +9.9°C

A Temperature Offset will offset the displayed temperature by the entered amount.

Thus, if the displayed temperature is 2°C but the actual internal temperature is 4°C, and offset of +2°C is required.

Note: In most cases this is not necessary to be adjusted. There will be minor temperature differences in the kegerator due to airflow etc. This may also be pre-adjusted in the factory.

To Adjust the Temperature Probe Offset [ot]

  1. Enter Programming Mode and navigate to ot using theor buttons

  2. The Probe Calibration Offset can be adjusted from -9.9°C to +9.9°C. This may be at a value other than 0°C due to factory calibration.

  3. Use theor buttons to change the value of the parameter to the desired Probe Calibration Offset

  4. Press the Button to store the new parameter. This will also move to the next parameter

Change Display Units (Celsius/Fahrenheit) [CF]

  1. Enter Programming Mode and navigate to CF using theor buttons

  2. Use theor buttons to cycle the display between Cesius (°C) and Fahrenheit (°F)

  3. Press the Button to store the new parameter. This will also move to the next parameter

Defrost Cycle Adjustments

The Grand Deluxe 3 range are commercial units. As such, they have very powerful compressors. It is important that an adequate Defrost Cycle is programmed in to ensure that ice does not build up on the cooling fins. Failure to program an adequate defrost cycle can reduce the performance of the unit and may also void warranty.

Defrost Interval (interval between defrost cycles) [id]

  • Enter Programming Mode and navigate to ot using theor buttons

  • The Defrost Interval can be adjusted from 0-99 hours. The default is 6

  • Use theor buttons to change the value of the parameter to the desired Defrost Interval

  • Press the Button to store the new parameter. This will also move to the next parameter

Maximum defrost length [Nd]

  • Enter Programming Mode and navigate to ot using theor buttons

  • The Maximum defrost length can be adjusted from 0-99 minutes. The default is 20

  • Use theor buttons to change the value of the parameter to the desired Defrost length

  • Press the Button to store the new parameter. This will also move to the next parameter

Troubleshooting

Series X User Guide | Troubleshooting

Beer is not pouring or not pouring well

Problem
Possible Cause & Solution

Gas Issues & Gas Leaks

Problem
Possible Cause & Solution

Kegerator cooling issues

Problem
Possible Cause and Solution

General Troubleshooting

Problem
Possible Cause & Solution

Kegerator Noise

Kegerators are not domestic fridges and thus will make noises that are quite different to a standard domestic fridge. A gurgling or similar noise is quite common, and not considered unusual. The kegerators use a highly efficient refrigerant gas which can sound like gurgling. This is often more noticeable when the fridge is empty or the kegerator is brand new. Any noises are often reduced once the kegerator is filled with kegs due to the large thermal mass of the kegs.

Refrigerant noise is often more noticeable in a new kegerator, as it can take time for the coolant to settle.

To avoid excessive refrigerant noise, it is vital to leave the kegerator upright and undisturbed for at least 24 hours after transit.

In addition, if tipping the kegerator over (to install castors, for example) the kegerator must be tipped towards the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues.

Leave the kegerator upright and undisturbed for at least one hour before switching on after installing castors or tipping the kegerator for any other reason.

If the fan is making excessive noise refer to

Beer Line Length Guide

Internal Line DIameter
Suggested Beer Line Length

How To Fix An Over Carbonated Keg

If your beer is foaming after checking CO2 pressure, beer line length and kegerator temperature, then possibly the beer is over-carbonated. If this is the gas, then the carbonation level of the beer in the keg will need to be reduced in order to get a good pour.

19L Corny Keg

19L Cornelius Kegs have a PRV (Pressure Relief Valve) which makes releasing excess pressure quite easy. TO fix an over-carbonated 19L keg (or any homebrew keg with a PRV such as a ) follow these steps:

  1. Disconnect the gas line to the keg

  2. Pull the PRV to vent all headspace pressure

  3. Wait a couple of hours and then repeat. DO not reconnect the gas line until the desired carbonation level has dropped

This process can be sped up if the keg is removed from the kegerator and allowed to come to room temperature - CO2 will come out of solution faster at room temperatures. You can also vent the PRV, then close the PRV and shake the keg for 30 seconds, then vent it again. This will help force CO2 out of solution. Please note that this can cause beer or foam to spray from the PRV when venting, so proceed with caution.

Commercial Keg

Commercial kegs such as 20L, 30L or 50L kegs which are connected to the beer and gas lines by a coupler do not have a PRV, so it is a bit trickier to vent excess carbonation.

If the beer is only slightly over carbonated, the easiest way to reduce carbonation is to turn off the CO2 cylinder valve and pour beer as normal. CO2 will come out of solution as the headspace pressure is purged. This will take a while however, depending on the level of over-carbonation.

To speed this up, remove the keg from the kegerator to allow it to come to room temperature. CO2 will come out of solution faster when the beer is warm.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the reguator to 12psi will suit almost all beer styles

Troubleshooting

KegLand Undercover / Build In / Semi-Integrated Kegerator | Troubleshooting

Beer is not pouring or not pouring well

Problem
Possible Cause & Solution

Gas Issues & Gas Leaks

Problem
Possible Cause & Solution

Kegerator cooling issues

Problem
Possible Cause and Solution

General Troubleshooting

Problem
Possible Cause & Solution

Beer Line Length Guide

Internal Line DIameter
Suggested Beer Line Length

How To Fix An Over Carbonated Keg

If your beer is foaming after checking CO2 pressure, beer line length and kegerator temperature, then possibly the beer is over-carbonated. If this is the gas, then the carbonation level of the beer in the keg will need to be reduced in order to get a good pour.

19L Corny Keg

19L Cornelius Kegs have a PRV (Pressure Relief Valve) which makes releasing excess pressure quite easy. TO fix an over-carbonated 19L keg (or any homebrew keg with a PRV such as a ) follow these steps:

  1. Disconnect the gas line to the keg

  2. Pull the PRV to vent all headspace pressure

  3. Wait a couple of hours and then repeat. DO not reconnect the gas line until the desired carbonation level has dropped

This process can be sped up if the keg is removed from the kegerator and allowed to come to room temperature - CO2 will come out of solution faster at room temperatures. You can also vent the PRV, then close the PRV and shake the keg for 30 seconds, then vent it again. This will help force CO2 out of solution. Please note that this can cause beer or foam to spray from the PRV when venting, so proceed with caution.

Commercial Keg

Commercial kegs such as 20L, 30L or 50L kegs which are connected to the beer and gas lines by a coupler do not have a PRV, so it is a bit trickier to vent excess carbonation.

If the beer is only slightly over carbonated, the easiest way to reduce carbonation is to turn off the CO2 cylinder valve and pour beer as normal. CO2 will come out of solution as the headspace pressure is purged. This will take a while however, depending on the level of over-carbonation.

To speed this up, remove the keg from the kegerator to allow it to come to room temperature. CO2 will come out of solution faster when the beer is warm.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the reguator to 12psi will suit almost all beer styles

Using a Flow Stopper to fill kegs
Using a Flow Stopper to fill kegs

Pouring too quickly

Beer Line may be too short. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

CO2 pressure may be too high. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this Carbonation Chart for more info

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Refer to this guide to fix over-carbonated beer

Pouring too slowly

CO2 pressure may be too low. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this Carbonation Chart for more info

Beer Line may be too long. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved.

Beer is too foamy/frothy

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Typically most beers in a short draw system are served at approx. 10-12psi. Refer to this guide to fix over-carbonated beer

Beer Line may be too short. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can partially freeze the beer in the line. This creates turbulence in the line which can cause excess foam. Ensure the beer lines are not in contact with the cold plate.

Beer may be too warm. Increase the Set Point of the kegerator or leave the keg in the kegerator until it is fully chilled

Beer does not have enough head

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved. Please refer to this Carbonation Chart for more info

Beer Line may be too long. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

Beer may be too cold. Increase the Set Point of the kegerator

(Homebrew) Beer may not have much head. Not all beer styles produce a lot of head - this may be due to the grist of the particular brew or possibly a brewing technique affected the head

No beer comes out of tap

Lines or connections may be blocked. If the beer contains a lot of hop matter there could be hop matter stuck in the liquid dip tube or liquid post of the keg. To fix this, release the pressure in the keg by pulling on the PRV. Remove the liquid post with a socket or spanner. Remove the liquid dip tube and ensure no hop matter is blocking the dip tube or the post

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can freeze the beer in the line and partially or completely block the flow. Ensure the lines do not come into contact with the cold plate

CO2 cylinder may be empty. If there is insufficient CO2 to pressurise the head space of the keg then beer will not pour. Replace or refill the CO2 cylinder if empty

Keg may be frozen. If the Set Point is too low or there is an issue with the temp probe calibration, the keg(s) may freeze. Check and correct the calibration and Set Point of the kegerator

Beer is too warm

Kegerator may not be cold enough. Check and adjust the Set Point of the kegerator. 2°C is typically the correct temperature to achieve a good pour

Keg may not be cold enough. Leave the keg in the kegerator until it is fully chilled. This can take up to 24 hours (for example) with a room temperature 50L keg

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform Offset Calibration to ensure the correct temperature is maintained

Font not cool enough. Direct the Font Fan tubing to the top of the font. Cut the Font Fan tubing to the correct length. Cut the tubing at a 45° angle to ensure it remains unobstructed. Ensure the fan is turned on

CO2 Cylinder is empty

Cylinder may be used up. It takes approx 6g of CO2 to dispense 1L of beer at normal serving pressure. Thus, a 2.6kg CO2 cylinder will dispense approx. 8 x 50L kegs. More CO2 will be used if also carbonating the kegs. Refill the CO2 cylinder when empty

Possible Gas Leak. Perform an Isolation Test to check for potential CO2 leaks

Kegerator not cooling to set point temperature

Insufficient clearance. A minimum of 100mm clearance is required on each side of the kegerator to ensure adequate heat dissipation for the condensers. Move the kegerator into open space to improve cooling efficiency

Ice build up. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Door left open/not closed properly. If the door is not properly closed or misaligned the kegerator may not cool adequately. Ensure the door is closed and aligned properly

Not calibrated properly. If the kegerator is not cooling adequately but the compressor is cycling at the Set Point temperature the kegerator may require Calibration.

Hot environment. If you are in a very hot environment remove the font tube from the font tower and instead direct it into the kegerator to improve air flow throughout the fridge. This is because of ‘heat ingress’ into the system

Kegerator is too cold

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform Offset Calibration to ensure the correct temperature is maintained

Set Point temperature may be incorrect. Check the Set Point temperature. For best results set this to 2°C. Setting too low a temperature may cause freezing or performance issues

Sides of kegerator are extremely warm

This is normal. The heat generated during refrigerant cooling is radiated from the left and right hand side of the kegerator. During normal operation these can get quite warm/hot. This is typically more apparent when the kegerator is cooling from ambient (so the compressor will be working harder and for longer). NOTE: It is vital that this unit has a minimum of 100mm clearance on each side for adequate cooling performance

Cannot adjust Set Point Temperature

Child Lock engaged. These have a built in Child Lock. To adjust the Set Point temperature, press and hold the Warmer button for 5 seconds until the display flashes (the displayed number is the current Set Point)

Excessive noise from fan

Ice build up. If there is visible ice build up there is likely also ice in the fan housing. The fan lades will hit this when spinning causing excessive noise. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Black substance under cold plate

This is excess insulation. This is not uncommon in new kegerators after use. Excess foam insulation may drip from behind the cold plate. This is normal and nothing to worry about - simply clean with a damp microfibre cloth.

Loose wiring. It is possible for the lead to the fan to become slightly loose and contact the blades causing noise. Remove the fan housing and reposition the wire to prevent it from contacting the blades

No castor wheel screws

These are pre-installed. The castor wheel screws are installed in the underneath of the kegerator and simply need to be unscrewed with a 5/16" socket or wrench, or Philips driver

Ice build up on cold plate

Moisture or humidity ingress. If the door is left open or the seals are damaged or dirty then ice can build up on the cold plate. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

EE Error

This is an electrical fault. This can be caused by a faulty Temperature Probe (Thermistor) or a loose connection or damaged or faulty connection. Try replacing the Temperature Probe. Inspect the board for loose or damaged connections

Front display flashing

Board Failure. This can indicate a failure of the front LCD Temperature Control board or the Main Circuit Board. Both boards are designed for easy replacement

No power to kegerator

The circuit may have tripped. Check that the beaker has not tripped. If it has, remove all other appliances form the circuit, reset the breaker and try again

Board failure. This can indicate a failure of the front LCD Temperature Control board or the Main Circuit Board. Both boards are designed for easy replacement

Water is leaking from kegerator

Melted ice build up. If there is too much water, moisture or humidity ingress in the kegerator, the ice build up can overwhelm the evaporator plate at the rear of the kegerator. Defrost the kegerator (if necessary) by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

General Troubleshooting
20L OXEBAR keg
KegLand Carbonation Chart

Pouring too quickly

Beer Line may be too short. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

CO2 pressure may be too high. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this Carbonation Chart for more info

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Refer to this guide to fix over-carbonated beer

Pouring too slowly

CO2 pressure may be too low. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this Carbonation Chart for more info

Beer Line may be too long. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved.

Beer is too foamy/frothy

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Typically most beers in a short draw system are served at approx. 10-12psi. Refer to this guide to fix over-carbonated beer

Beer Line may be too short. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can partially freeze the beer in the line. This creates turbulence in the line which can cause excess foam. Ensure the beer lines are not in contact with the cold plate.

Beer may be too warm. Increase the Set Point of the kegerator or leave the keg in the kegerator until it is fully chilled

Beer does not have enough head

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved. Please refer to this Carbonation Chart for more info

Beer Line may be too long. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

Beer may be too cold. Increase the Set Point of the kegerator

(Homebrew) Beer may not have much head. Not all beer styles produce a lot of head - this may be due to the grist of the particular brew or possibly a brewing technique affected the head

No beer comes out of tap

Lines or connections may be blocked. If the beer contains a lot of hop matter there could be hop matter stuck in the liquid dip tube or liquid post of the keg. To fix this, release the pressure in the keg by pulling on the PRV. Remove the liquid post with a socket or spanner. Remove the liquid dip tube and ensure no hop matter is blocking the dip tube or the post

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can freeze the beer in the line and partially or completely block the flow. Ensure the lines do not come into contact with the cold plate

CO2 cylinder may be empty. If there is insufficient CO2 to pressurise the head space of the keg then beer will not pour. Replace or refill the CO2 cylinder if empty

Keg may be frozen. If the Set Point is too low or there is an issue with the temp probe calibration, the keg(s) may freeze. Check and correct the calibration and Set Point of the kegerator

Beer is too warm

Kegerator may not be cold enough. Check and adjust the Set Point of the kegerator. 2°C is typically the correct temperature to achieve a good pour

Keg may not be cold enough. Leave the keg in the kegerator until it is fully chilled. This can take up to 24 hours (for example) with a room temperature 50L keg

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform Offset Calibration to ensure the correct temperature is maintained

Font not cool enough. Direct the Font Fan tubing to the top of the font. Cut the Font Fan tubing to the correct length. Cut the tubing at a 45° angle to ensure it remains unobstructed. Ensure the fan is turned on

CO2 Cylinder is empty

Cylinder may be used up. It takes approx 6g of CO2 to dispense 1L of beer at normal serving pressure. Thus, a 2.6kg CO2 cylinder will dispense approx. 8 x 50L kegs. More CO2 will be used if also carbonating the kegs. Refill the CO2 cylinder when empty

Possible Gas Leak. Perform an Isolation Test to check for potential CO2 leaks

Kegerator not cooling to set point temperature

Set Point may be too high. Check and adjust the Set Point of the kegerator. 2°C is typically the correct temperature to achieve a good pour

Ice build up. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Front vents may be covered. The UnderCover kegerator is designed to be built into a typical 600mm cabinet and thus does not require celarance at the sides or rear. The front vents require ventilation. Ensure that these are not covered or cooling performance and warranty may be affected

Door left open/not closed properly. If the door is not properly closed or misaligned the kegerator may not cool adequately. Ensure the door is closed and aligned properly

Not calibrated properly. If the kegerator is not cooling adequately but the compressor is cycling at the Set Point temperature the kegerator may require Calibration.

Hot environment. If you are in a very hot environment remove the font tube from the font tower and instead direct it into the kegerator to improve air flow throughout the fridge. This is because of ‘heat ingress’ into the system

Kegerator is too cold

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform Offset Calibration to ensure the correct temperature is maintained

Set Point temperature may be incorrect. Check the Set Point temperature. For best results set this to 2°C. Setting too low a temperature may cause freezing or performance issues

How to adjust Set Point Temperature

Press the Up or Down buttons to select the desired et Point. Press the SET button to save the Set Point

Excessive noise from fan

Ice build up. If there is visible ice build up there is likely also ice in the fan housing. The fan lades will hit this when spinning causing excessive noise. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Loose wiring. It is possible for the lead to the fan to become slightly loose and contact the blades causing noise. Remove the fan housing and reposition the wire to prevent it from contacting the blades

Ice build up on cold plate

Moisture or humidity ingress. If the door is left open or the seals are damaged or dirty then ice can build up on the cold plate. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

EE Error

This is an electrical fault. This can be caused by a faulty Temperature Probe (Thermistor) or a loose connection or damaged or faulty connection. Try replacing the Temperature Probe. Inspect the board for loose or damaged connections

Water is leaking from kegerator

Melted ice build up. If there is too much water, moisture or humidity ingress in the kegerator, the ice build up can overwhelm the evaporator plate at the rear of the kegerator. Defrost the kegerator (if necessary) by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

20L OXEBAR keg
KegLand Carbonation Chart
Using a FOBS to automate purging kegs
Using a FOBS to automate purging kegs

Troubleshooting

Series X Plus User Guide | Troubleshooting

Beer is not pouring or not pouring well

Problem
Possible Cause & Solution

Pouring too quickly

Beer Line may be too short. Please refer to for a guide to recommended lengths for beer line of various diameter

CO2 pressure may be too high. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this for more info

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Refer to to fix over-carbonated beer

Pouring too slowly

CO2 pressure may be too low. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this for more info

Beer Line may be too long. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved.

Beer is too foamy/frothy

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Typically most beers in a short draw system are served at approx. 10-12psi. Refer to to fix over-carbonated beer

Beer Line may be too short. Please refer to for a guide to recommended lengths for beer line of various diameter

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can partially freeze the beer in the line. This creates turbulence in the line which can cause excess foam. Ensure the beer lines are not in contact with the cold plate.

Beer may be too warm. Increase the Set Point of the kegerator or leave the keg in the kegerator until it is fully chilled

Beer does not have enough head

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved. Please refer to this for more info

Beer Line may be too long. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may be too cold.

(Homebrew) Beer may not have much head. Not all beer styles produce a lot of head - this may be due to the grist of the particular brew or possibly a brewing technique affected the head

No beer comes out of tap

Lines or connections may be blocked. If the beer contains a lot of hop matter there could be hop matter stuck in the liquid dip tube or liquid post of the keg. To fix this, release the pressure in the keg by pulling on the PRV. Remove the liquid post with a socket or spanner. Remove the liquid dip tube and ensure no hop matter is blocking the dip tube or the post

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can freeze the beer in the line and partially or completely block the flow. Ensure the lines do not come into contact with the cold plate

CO2 cylinder may be empty. If there is insufficient CO2 to pressurise the head space of the keg then beer will not pour. Replace or refill the CO2 cylinder if empty

Keg may be frozen. If the Set Point is too low or there is an issue with the temp probe calibration, the keg(s) may freeze. Check and correct the and Set Point of the kegerator

Beer is too warm

Kegerator may not be cold enough. Check and of the kegerator. 2°C is typically the correct temperature to achieve a good pour

Keg may not be cold enough. Leave the keg in the kegerator until it is fully chilled. This can take up to 24 hours (for example) with a room temperature 50L keg

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform to ensure the correct temperature is maintained

Font not cool enough. Direct the Font Fan tubing to the top of the font. Cut the Font Fan tubing to the correct length. Cut the tubing at a 45° angle to ensure it remains unobstructed. Ensure the fan is turned on

Gas Issues & Gas Leaks

Problem
Possible Cause & Solution

CO2 Cylinder is empty

Cylinder may be used up. It takes approx 6g of CO2 to dispense 1L of beer at normal serving pressure. Thus, a 2.6kg CO2 cylinder will dispense approx. 8 x 50L kegs. More CO2 will be used if also carbonating the kegs. Refill the CO2 cylinder when empty

Possible Gas Leak. Perform an to check for potential CO2 leaks

Kegerator cooling issues

Problem
Possible Cause and Solution

Kegerator not cooling to set point temperature

Insufficient clearance. A minimum of 100mm clearance is required on each side of the kegerator to ensure adequate heat dissipation for the condensers. Move the kegerator into open space to improve cooling efficiency

Ice build up. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Door left open/not closed properly. If the door is not properly closed or misaligned the kegerator may not cool adequately. Ensure the door is closed and aligned properly

Not calibrated properly. If the kegerator is not cooling adequately but the compressor is cycling at the Set Point temperature the kegerator may require .

Hot environment. If you are in a very hot environment remove the font tube from the font tower and instead direct it into the kegerator to improve air flow throughout the fridge. This is because of ‘heat ingress’ into the system

Kegerator is too cold

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform to ensure the correct temperature is maintained

Set Point temperature may be incorrect. . For best results set this to 2°C. Setting too low a temperature may cause freezing or performance issues

General Troubleshooting

Problem
Possible Cause & Solution

Sides of kegerator are extremely warm

This is normal. The heat generated during refrigerant cooling is radiated from the left and right hand side of the kegerator. During normal operation these can get quite warm/hot. This is typically more apparent when the kegerator is cooling from ambient (so the compressor will be working harder and for longer). NOTE: It is vital that this unit has a minimum of 100mm clearance on each side for adequate cooling performance

Cannot adjust Set Point Temperature

Child Lock engaged. These have a built in Child Lock. , press and hold the Warmer button for 5 seconds until the display flashes (the displayed number is the current Set Point)

Excessive noise from fan

Ice build up. If there is visible ice build up there is likely also ice in the fan housing. The fan lades will hit this when spinning causing excessive noise. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Black substance under cold plate

This is excess insulation. This is not uncommon in new kegerators after use. Excess foam insulation may drip from behind the cold plate. This is normal and nothing to worry about - simply clean with a damp microfibre cloth.

Loose wiring. It is possible for the lead to the fan to become slightly loose and contact the blades causing noise. Remove the fan housing and reposition the wire to prevent it from contacting the blades

No castor wheel screws

These are pre-installed. The castor wheel screws are installed in the underneath of the kegerator and simply need to be unscrewed with a 5/16" socket or wrench, or Philips driver

Ice build up on cold plate

Moisture or humidity ingress. If the door is left open or the seals are damaged or dirty then ice can build up on the cold plate. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

EE Error

This is an electrical fault. This can be caused by a faulty Temperature Probe (Thermistor) or a loose connection or damaged or faulty connection. Try replacing the Temperature Probe. Inspect the board for loose or damaged connections

Front display flashing

Board Failure. This can indicate a failure of the front or the . Both boards are designed for easy replacement

No power to kegerator

The circuit may have tripped. Check that the beaker has not tripped. If it has, remove all other appliances form the circuit, reset the breaker and try again

Board failure. This can indicate a failure of the front or the . Both boards are designed for easy replacement

Water is leaking from kegerator

Melted ice build up. If there is too much water, moisture or humidity ingress in the kegerator, the ice build up can overwhelm the evaporator plate at the rear of the kegerator. Defrost the kegerator (if necessary) by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Kegerator Noise

Kegerators are not domestic fridges and thus will make noises that are quite different to a standard domestic fridge. A gurgling or similar noise is quite common, and not considered unusual. The kegerators use a highly efficient refrigerant gas which can sound like gurgling. This is often more noticeable when the fridge is empty or the kegerator is brand new. Any noises are often reduced once the kegerator is filled with kegs due to the large thermal mass of the kegs.

Refrigerant noise is often more noticeable in a new kegerator, as it can take time for the coolant to settle.

To avoid excessive refrigerant noise, it is vital to leave the kegerator upright and undisturbed for at least 24 hours after transit.

In addition, if tipping the kegerator over (to install castors, for example) the kegerator must be tipped towards the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues.

Leave the kegerator upright and undisturbed for at least one hour before switching on after installing castors or tipping the kegerator for any other reason.

If the fan is making excessive noise refer to General Troubleshooting

Beer Line Length Guide

Internal Line DIameter
Suggested Beer Line Length

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

How To Fix An Over Carbonated Keg

If your beer is foaming after checking CO2 pressure, beer line length and kegerator temperature, then possibly the beer is over-carbonated. If this is the gas, then the carbonation level of the beer in the keg will need to be reduced in order to get a good pour.

19L Corny Keg

19L Cornelius Kegs have a PRV (Pressure Relief Valve) which makes releasing excess pressure quite easy. TO fix an over-carbonated 19L keg (or any homebrew keg with a PRV such as a 20L OXEBAR keg) follow these steps:

  1. Disconnect the gas line to the keg

  2. Pull the PRV to vent all headspace pressure

  3. Wait a couple of hours and then repeat. DO not reconnect the gas line until the desired carbonation level has dropped

This process can be sped up if the keg is removed from the kegerator and allowed to come to room temperature - CO2 will come out of solution faster at room temperatures. You can also vent the PRV, then close the PRV and shake the keg for 30 seconds, then vent it again. This will help force CO2 out of solution. Please note that this can cause beer or foam to spray from the PRV when venting, so proceed with caution.

Commercial Keg

Commercial kegs such as 20L, 30L or 50L kegs which are connected to the beer and gas lines by a coupler do not have a PRV, so it is a bit trickier to vent excess carbonation.

If the beer is only slightly over carbonated, the easiest way to reduce carbonation is to turn off the CO2 cylinder valve and pour beer as normal. CO2 will come out of solution as the headspace pressure is purged. This will take a while however, depending on the level of over-carbonation.

To speed this up, remove the keg from the kegerator to allow it to come to room temperature. CO2 will come out of solution faster when the beer is warm.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the regulator to 12psi will suit almost all beer styles

KegLand Carbonation Chart

Troubleshooting

Series 4 User Guide | Troubleshooting

Beer is not pouring or not pouring well

Problem
Possible Cause & Solution

Gas Issues & Gas Leaks

Problem
Possible Cause & Solution

Kegerator cooling issues

Problem
Possible Cause and Solution

General Troubleshooting

Problem
Possible Cause & Solution

Kegerator Noise

Kegerators are not domestic fridges and thus will make noises that are quite different to a standard domestic fridge. A gurgling or similar noise is quite common, and not considered unusual. The kegerators use a highly efficient refrigerant gas which can sound like gurgling. This is often more noticeable when the fridge is empty or the kegerator is brand new. Any noises are often reduced once the kegerator is filled with kegs due to the large thermal mass of the kegs.

Refrigerant noise is often more noticeable in a new kegerator, as it can take time for the coolant to settle.

To avoid excessive refrigerant noise, it is vital to leave the kegerator upright and undisturbed for at least 24 hours after transit.

In addition, if tipping the kegerator over (to install castors, for example) the kegerator must be tipped towards the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues.

Leave the kegerator upright and undisturbed for at least one hour before switching on after installing castors or tipping the kegerator for any other reason.

If the fan is making excessive noise refer to

Beer Line Length Guide

Internal Line DIameter
Suggested Beer Line Length

How To Fix An Over Carbonated Keg

If your beer is foaming after checking CO2 pressure, beer line length and kegerator temperature, then possibly the beer is over-carbonated. If this is the gas, then the carbonation level of the beer in the keg will need to be reduced in order to get a good pour.

19L Corny Keg

19L Cornelius Kegs have a PRV (Pressure Relief Valve) which makes releasing excess pressure quite easy. TO fix an over-carbonated 19L keg (or any homebrew keg with a PRV such as a ) follow these steps:

  1. Disconnect the gas line to the keg

  2. Pull the PRV to vent all headspace pressure

  3. Wait a couple of hours and then repeat. DO not reconnect the gas line until the desired carbonation level has dropped

This process can be sped up if the keg is removed from the kegerator and allowed to come to room temperature - CO2 will come out of solution faster at room temperatures. You can also vent the PRV, then close the PRV and shake the keg for 30 seconds, then vent it again. This will help force CO2 out of solution. Please note that this can cause beer or foam to spray from the PRV when venting, so proceed with caution.

Commercial Keg

Commercial kegs such as 20L, 30L or 50L kegs which are connected to the beer and gas lines by a coupler do not have a PRV, so it is a bit trickier to vent excess carbonation.

If the beer is only slightly over carbonated, the easiest way to reduce carbonation is to turn off the CO2 cylinder valve and pour beer as normal. CO2 will come out of solution as the headspace pressure is purged. This will take a while however, depending on the level of over-carbonation.

To speed this up, remove the keg from the kegerator to allow it to come to room temperature. CO2 will come out of solution faster when the beer is warm.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the reguator to 12psi will suit almost all beer styles

Pouring too quickly

Beer Line may be too short. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

CO2 pressure may be too high. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this Carbonation Chart for more info

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Refer to this guide to fix over-carbonated beer

Pouring too slowly

CO2 pressure may be too low. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this Carbonation Chart for more info

Beer Line may be too long. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved.

Beer is too foamy/frothy

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Typically most beers in a short draw system are served at approx. 10-12psi. Refer to this guide to fix over-carbonated beer

Beer Line may be too short. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can partially freeze the beer in the line. This creates turbulence in the line which can cause excess foam. Ensure the beer lines are not in contact with the cold plate.

Beer may be too warm. Increase the Set Point of the kegerator or leave the keg in the kegerator until it is fully chilled

Beer does not have enough head

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved. Please refer to this Carbonation Chart for more info

Beer Line may be too long. Please refer to this chart for a guide to recommended lengths for beer line of various diameter

Beer may be too cold. Increase the Set Point of the kegerator

(Homebrew) Beer may not have much head. Not all beer styles produce a lot of head - this may be due to the grist of the particular brew or possibly a brewing technique affected the head

No beer comes out of tap

Lines or connections may be blocked. If the beer contains a lot of hop matter there could be hop matter stuck in the liquid dip tube or liquid post of the keg. To fix this, release the pressure in the keg by pulling on the PRV. Remove the liquid post with a socket or spanner. Remove the liquid dip tube and ensure no hop matter is blocking the dip tube or the post

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can freeze the beer in the line and partially or completely block the flow. Ensure the lines do not come into contact with the cold plate

CO2 cylinder may be empty. If there is insufficient CO2 to pressurise the head space of the keg then beer will not pour. Replace or refill the CO2 cylinder if empty

Keg may be frozen. If the Set Point is too low or there is an issue with the temp probe calibration, the keg(s) may freeze. Check and correct the calibration and Set Point of the kegerator

Beer is too warm

Kegerator may not be cold enough. Check and adjust the Set Point of the kegerator. 2°C is typically the correct temperature to achieve a good pour

Keg may not be cold enough. Leave the keg in the kegerator until it is fully chilled. This can take up to 24 hours (for example) with a room temperature 50L keg

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform Offset Calibration to ensure the correct temperature is maintained

Font not cool enough. Direct the Font Fan tubing to the top of the font. Cut the Font Fan tubing to the correct length. Cut the tubing at a 45° angle to ensure it remains unobstructed. Ensure the fan is turned on

CO2 Cylinder is empty

Cylinder may be used up. It takes approx 6g of CO2 to dispense 1L of beer at normal serving pressure. Thus, a 2.6kg CO2 cylinder will dispense approx. 8 x 50L kegs. More CO2 will be used if also carbonating the kegs. Refill the CO2 cylinder when empty

Possible Gas Leak. Perform an Isolation Test to check for potential CO2 leaks

Kegerator not cooling to set point temperature

Insufficient clearance. A minimum of 100mm clearance is required on each side of the kegerator to ensure adequate heat dissipation for the condensers. Move the kegerator into open space to improve cooling efficiency

Ice build up. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Door left open/not closed properly. If the door is not properly closed or misaligned the kegerator may not cool adequately. Ensure the door is closed and aligned properly

Not calibrated properly. If the kegerator is not cooling adequately but the compressor is cycling at the Set Point temperature the kegerator may require Calibration.

Hot environment. If you are in a very hot environment remove the font tube from the font tower and instead direct it into the kegerator to improve air flow throughout the fridge. This is because of ‘heat ingress’ into the system

Kegerator is too cold

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform Offset Calibration to ensure the correct temperature is maintained

Set Point temperature may be incorrect. Check the Set Point temperature. For best results set this to 2°C. Setting too low a temperature may cause freezing or performance issues

Sides of kegerator are extremely warm

This is normal. The heat generated during refrigerant cooling is radiated from the left and right hand side of the kegerator. During normal operation these can get quite warm/hot. This is typically more apparent when the kegerator is cooling from ambient (so the compressor will be working harder and for longer). NOTE: It is vital that this unit has a minimum of 100mm clearance on each side for adequate cooling performance

Cannot adjust Set Point Temperature

Child Lock engaged. These have a built in Child Lock. To adjust the Set Point temperature, press and hold the Warmer button for 5 seconds until the display flashes (the displayed number is the current Set Point)

Excessive noise from fan

Ice build up. If there is visible ice build up there is likely also ice in the fan housing. The fan lades will hit this when spinning causing excessive noise. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Black substance under cold plate

This is excess insulation. This is not uncommon in new kegerators after use. Excess foam insulation may drip from behind the cold plate. This is normal and nothing to worry about - simply clean with a damp microfibre cloth.

Loose wiring. It is possible for the lead to the fan to become slightly loose and contact the blades causing noise. Remove the fan housing and reposition the wire to prevent it from contacting the blades

No castor wheel screws

These are pre-installed. The castor wheel screws are installed in the underneath of the kegerator and simply need to be unscrewed with a 5/16" socket or wrench, or Philips driver

Ice build up on cold plate

Moisture or humidity ingress. If the door is left open or the seals are damaged or dirty then ice can build up on the cold plate. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

EE Error

This is an electrical fault. This can be caused by a faulty Temperature Probe (Thermistor) or a loose connection or damaged or faulty connection. Try replacing the Temperature Probe. Inspect the board for loose or damaged connections

Front display flashing

Board Failure. This can indicate a failure of the front LCD Temperature Control board or the Main Circuit Board. Both boards are designed for easy replacement

No power to kegerator

The circuit may have tripped. Check that the beaker has not tripped. If it has, remove all other appliances form the circuit, reset the breaker and try again

Board failure. This can indicate a failure of the front LCD Temperature Control board or the Main Circuit Board. Both boards are designed for easy replacement

Water is leaking from kegerator

Melted ice build up. If there is too much water, moisture or humidity ingress in the kegerator, the ice build up can overwhelm the evaporator plate at the rear of the kegerator. Defrost the kegerator (if necessary) by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

General Troubleshooting
20L OXEBAR keg
KegLand Carbonation Chart
this chart
Carbonation Chart
this guide
Carbonation Chart
this chart
this guide
this chart
Carbonation Chart
this chart
Increase the Set Point of the kegerator
calibration
adjust the Set Point
Offset Calibration
Isolation Test
Calibration
Offset Calibration
Check the Set Point temperature
To adjust the Set Point temperature
LCD Temperature Control board
Main Circuit Board
LCD Temperature Control board
Main Circuit Board

Installation Diagrams

KegLand Undercover / Build In / Semi-Integrated Kegerator | Installation Diagrams

Single Tap Commercial Keg Installation Diagrams

Single Tap Commercial Keg Installation Diagrams (Ball Lock Posts & Disconnects)

Single Tap Cornelius Ball Lock Keg Installation Diagram

Double Tap Cornelius Ball Lock Keg Installation Diagram

Triple Tap Cornelius Ball Lock Keg Installation Diagram

Quadruple Tap Cornelius Ball Lock Keg Installation Diagram