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Product Documentation

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Kegging Equipment

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Super Slim Font Kits

Series X Plus User Guide | Super Slim Font Kits

Modular Fonts

Series X Plus User Guide | Modular Font Kits

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Single, Double and Triple Font Kits

Series 4 User Guide | Single, Double & Triple Font Kit Assembly

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Brewing Equipment

Fermentation Equipment

Distilling Equipment

benchy range

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Pizza | BBQ | Smokers

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Cleaning & Packaging

Preparation & Setup

Series X User Guide | Preparation & Setup

Installation & Setup

Preparation

Remove any protective film and tape from the kegerator

Inspect kegerator for any damage that may have incurred in transit including liquid or oil marks inside packaging. If any damage is noted contact your retailer

Castor Wheels Installation

Make sure the kegerator is empty

Carefully lay the kegerator on its side on a soft surface such as carpet, cardboard or a towel. NOTE: Ensure the kegerator is tipped onto the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

Unscrew the feet from the base of the kegerator

Remove the screws in the base of the kegerator in each corner. These are pre-installed screws that are used to mount the castor wheels. NOTE: These can be quite tight from the factory. A 5/16" socket or wrench will allow more leverage than a Philips driver if required

The two locking castor wheels should be installed towards the front of the kegerator

Position the kegerator back upright and leave for a minimum 1 hour before turning it on to allow the refrigerant gas to settle. If installing the castors shortly after receiving the kegerator, leave the kegerator upright for a minimum of 24 hours before turning it on

NOTE: The screw holes may be filled with foam and have a foil covering. If this is the case push and thread the screws through the foam or foil. The screw will then catch on the thread allowing it to be screwed in completely

Chrome Plated Guard Rail Installation

Position the guard rail so the feet line up with the holes in the top of the kegerator

Push the feet of the railing firmly into the holes

CO2 Cylinder Bracket Installation (optional)

Align the four holes in the bracket with the four studs on the back of the kegerator

Insert the studs into the holes and then push the bracket down firmly to secure it

Installing Regulator onto the CO2 Cylinder

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder then tighten further with a 7 in 1 tool or a suitable wrench

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder using the knurled grip. MK5 Regulators can be hand tightened due to the new spigot seal design that easily compresses

Attach 8mm EVABarrier gas line to the Regulator

KL07429 MK4 Regulator

Thread the KL06880 duotight fitting onto the regulator by hand, then tighten gently with a 7 in 1 tool or a suitable wrench. NOTE: DO not over tighten as this may cause the duotight fitting to split

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the KL06880 duotight fitting, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

KL30670 MK5 Regulator

The MK5 regulator comes as standard with an 8mm duotight ball valve and integrated check valve

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the duotight fitting, ensuring it is inserted fully (approx.22mm)

Ensure the ball valve is opened before using the MK5 Regulator

Feed the 8mm EVABarrier gas line into the Kegerator

Unscrew one of the caps on the back of the Series X and feed the EVABarrier gas line through the hole

Convert Gas Line to Quick Disconnect Fitting (optional)

The gas port threads can be easily converted to allow a gas disconnect connection, which is quite convenient for disconnecting the gas line from the kegerator. This is optional

Cut the 8mm EVABarrier gas line to the correct length so that it easily reaches from the regulator to the Carbonation Cap

Connect the Gas Disconnect to the Carbonation Cap to complete the assembly

Setup Font, Taps and Beer line(s)

Connect gas & beer lines to coupler or disconnects

Balance Beer Lines and Carbonation levels

Remove and from inside the kegerator

The MK4 regulator comes as standard with a

You will need 1 x Carbonation Cap, 1 x Gas Disconnect, 1 x 8mm x 6.35mm duotight reducer

Screw the Carbonation Cap onto the gas inlet thread at the back of the kegerator

Fit the Gas Disconnect onto the end of the gas line, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

FIt the 8mm x 6.35mm duotight reducer onto the corresponding barb of the Carbonation Cap inside the kegerator. The gas line(s) inside the kegerator will then attach directly to this duotight fitting

Please refer to the for a detailed guide on the different types of fonts

Please refer to the for assembly instructions for the different types of beer and gas connections

Please refer to the for details on getting the system balanced for a great pour

KL07429 MK4 Regulator
KL30670 MK5 Regulator
KL06880 8mm x FFL duotight fitting
KL10788
KL20756
KL07481
KL10788
KL20756
KL07481
Font Assembly
Keg Types guide
Balancing Kegerator Lines & CO2 guide

Product Documentation

KegLand Product Documentation | User Manuals | Guides

This is the new home for KegLand Product Docmentation

check all items

Quick Start Guide

Series X User Guide | Quick Start Guide

IMPORTANT SETUP INFORMATION

Inclusions

IMPORTANT

Setup

Please refer to this video for a detailed guide to setting up a kegerator.

For detailed, step by step instructions, read on!

Guide to Commercial Kegs & Couplers

Series X User Guide | Comerrcial Kegs & Couplers

Commercial (Brewery Made) Style Kegs

Commercial kegs primarily come in a range of sizes; 20L, 30L and 50L. 50L kegs are the most common size. Commercial kegs come in three main styles: A-type, D-type and S-type. These three types of commercial kegs can be distinguished by the shape of their spear (shown below).

In Australia A-type and D-type kegs are the most common. You will need to buy the specific keg coupler to fit the keg type, make sure that prior to buying a kegerator you know which type of keg you will be using and which keg coupler is required to dispense from this keg.

As a general rule, CUB and related breweries use D-Type Couplers, all other breweries use A-Type Couplers. S-Type Couplers are typically only used for fully imported beers.

The following diagram shows the different ypes of spear available:

Once you have the correct coupler to suit your keg it will need to be assembled and connected to the beer and gas line.

On a keg coupler there is an inlet for gas and an outlet for liquid. The gas inlet is positioned on a 45-degree angle and the liquid outlet is positioned vertically. It is important to connect the gas line and beer line to the correct inlet and outlet.

Keg Coupler Assembly

Inside the KegLand coupler box you will find two types of one-way check valves: a gas duck bill valve and a liquid torpedo check piece.

The duck bill valve is used for the gas inlet and the torpedo check piece or non-return ball is used for the liquid outlet. In a homebrew setting it may only be necessary to use a check valve in the gas inlet to prevent liquid flowing back in to the regulator.

To install the gas duck bill valve, remove the black EPDM washer from inside the 5/8” duotight fitting on the gas inlet and then insert the gas duck bill valve into the opening (as shown below). Then screw the duotight fitting back onto the coupler.

To install the liquid torpedo check piece, remove the 5/8” duotight fitting keeping the black EPDM washer in place, then insert the ball and cage (in the order shown below) and then finally screw the duotight fitting back onto the coupler. NOTE: The closed part of the cage must be at the top to hold the ball in place, otherwise this can block the beer from flowing.

How to use Keg Couplers

Prior to attaching the keg coupler onto the keg make sure that a gas line is connected to the gas inlet and this gas line is connected to a regulator and a beer line is connected to the liquid outlet and this beer line is connected to a tap. Attaching the keg to the keg coupler is usually the last step of the kegerator setup.

A-Type Keg Coupler

D-Type and S-Type Couplers

Push the coupler into the opening of the spear and then rotate firmly clockwise to attach the coupler to the spear. Then firmly depress the handle to tap the keg.

More detailed instructions on how to assemble and operate a keg coupler can be seen in this video:

Inserting EVABarrier hose into duotight fittings

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Using Ball Lock DIsconnects with Commercial Couplers

KegLand Commercial Couplers are supplied with duotight fittings that make connecting EVABarrier gas and beer line quite easy.

Keg Types

Series X User Guide | Different Keg Types

Different Keg Types

When setting up a kegerator system at home, it is important to understand the differences between the two main types of keg on the market.

The different kegs require different gas and beer line fittings inside the kegerator. Other components of the kegerator (taps, font etc) are interchangeable. The way in which the beer line and gas line is attached to the keg is the main point of difference.

It is possible to mix and match keg styles in the one kegerator, provided the kegs are small enough to fit. Simply use the correct connection (coupler or ball lock disconnects) on ach beer and gas line to allow this.

Choose the type of connector used to see how to set each gas line up

Series X User Guide

Series X User Guide | User Manual

Designed to be the most cost effective, efficient and reliable kegerator on the market. Rated to Climate Class T so it can handle Australian weather. Compact, but can easily hold 1 x 50L commercial keg or up to 4 x 19L corny kegs!

Compared to the KegLand Series 4, the Series X is:

  • 10% more power efficient

  • 15% faster cooling and better cooling in hotter climates

  • 40% Thicker Side Walls for reduced heat ingress

  • 15% More Energy Efficient

  • 30% Larger Evaporator

  • 25% Larger Condenser

  • 15% Faster Cooling

  • Larger Font Fan

  • Larger, improved compressor

  • Internal LED light (Series X.1 and later)

  • FITS 4 UP TO 4 CORNY KEGS

Specifications

  • Climate Class: T (Tropical)

  • Refrigerant: R600a

  • Rated Current: 0.80A

  • Power: 85 Watts

  • Capacity: 187L

  • Voltage: 220-240V

  • Hz: 50Hz

Dimensions

  • 600mm wide

  • 640mm deep

  • 840mm high

  • 890mm high with castors (fridge component only, not including font, guard rail or drip tray

If kegerator has been moved/delivered do not turn it on unless it has been standing upright for at least 24 hours. Failure to do this will void warranty and may damage the kegerator. Leave the kegerator upright for at least 24 hours before plugging in mains power after receiving and unboxing

Only tip kegerator onto right hand side (as seen from the front), when installing castors etc. Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

CO2 gas can be dangerous. Make sure to always use CO2 in a well ventilated space

Never exceed 40psi in your keg system

Always flush chemicals from the beer line completely before tapping keg

Always check for gas leaks once the kegerator is set up

Ensure there is at least 100mm clearance on each side of the kegerator after installation. Failure to allow adequate clearance will impact cooling performance and void warranty

1 x KL07429 or KL30670

1 x KL00192

1 x KL00222 . (2 x Front Locking, 2 Free Spinning)

1 x KL00215 (designed to suit 2.6kg gas cylinder)

1 x KL00208

1 x KL15783 (included if you want to convert it back to a can/bottle fridge)

1 x KL24051

Slide the keg coupler over the groove on the top of the keg then firmly depress the handle to tap the keg. NOTE: To fit a 50L keg with an A-type keg coupler into a kegerator or if your keg is a DIN style keg (tall skinny style) you will need to use a KL00390

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

However, if you plan on switching couplers or wish to use an alternative connection method that allows a bit more customisation, we recommend replacing the duotight fittings with Ball Lock Posts. When adding Ball Lock Posts to a coupler setup, it is recommended to also add a KL00390 which will make it easier to fit a 50L keg.

You will also need a KL00840 and a KL00833 which will replace the duotight fittings on the coupler and allow you to use Ball Lock Disconnects on the beer and gas line instead

We divide kegerators into two types: setups and setups. Kegs in both types are available in multiple sizes.

For example, you may wish to have a on tap, as well as in a 19L keg. In that case, one beer/gas line would be terminated with an A Type Coupler, and the other would have a gas and a liquid ball lock disconnect.

2x KL10788 gas bulkhead threads as standard

Dimensioned drawings available

MK4 KegLand Regulator
MK5 CO2 Regulator - Tool-Free
Black Plastic Wrap Around Drip Tray
Set of 4 Castor Wheels + bolts
CO2 Cylinder Holder
Chrome Plated Guard Rail with rubber locking feet
Wire Shelf
Carbonation Chart Sticker
Low Profile Elbow Bend
Tube Cutter
Low Profile Elbow Bend
Cornelius Type Ball Lock Post 5/8 Liquid
Cornelius Type Ball Lock Post 5/8 Gas
Commercial (Brewery Made) Kegerator
Homebrew Kegerator
TALOS keg of craft beer
on demand soda water
Carbonation Cap
here

Guide to Homebrew/Cornelius Kegs & Disconnects

Series X User Guide | Homebrew/Cornelius Kegs & Disconnects

Cornelius (Homebrew) Kegs

There are two different styles of Cornelius kegs: Ball Lock and Pin Lock. Pin Lock kegs are not really in common use now. Any Cornelius style kegs purchased from KegLand will have Ball Lock fittings.

Ball Lock fittings can be identified by the posts on the keg or tapping head and require the use of Ball Lock Disconnects:

To carbonate and dispense from a homebrew style keg you will need to use disconnects. These come in two different categories which are specific for ball-lock or pin-lock kegs. Balllock kegs require ball-lock disconnects and pin-lock kegs require pin-lock disconnects

Inserting EVABarrier hose into duotight fittings

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Font Kit Assembly

Series X User Guide | Font Kit Assembly

KegLand Kegerators can be configured with different font and tap options.

Depending on the kegerator, you can have from 1 - 8 taps, or possibly more with the Grand Deluxe range.

Fonts can be a standard tower configuration, a tee bar or a super slim tee bar type.

All KegLand Font Kits (as opposed to Font Only) include beer and gas line, shanks and duotight connectors (where necessary), standard black tap handles for NukaTaps and all required beer and gas line, as well as tee pieces to split the gas line as needed. A 7 in 1 tool for easy font and shank assembly is also required. The exact inclusions depend on the type of font and number of taps - please refer to the product page for the font kit for details.

Please refer to the guide below for the selected font kit assembly

Compatible font options include:

There are several types of Ball Lock keg available, including standard stainless and Cornelius Kegs, and also OXEBAR kegs in . If using Mini Kegs or 4L or 8L OXEBAR Kegs you will also need a ball lock tapping head.

Each keg requires a and a . Due to the design of the posts on the keg a liquid disconnect can only be used on the black liquid (OUT) post and a gas disconnect can only be used on the grey gas (IN) post.

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

Fonts and taps can also have different configurations - you may chose standard , the black or possibly you need (if serving highly carbonated beverages, for example)

(only suitable for Series X Plus)

(only suitable for Series X Plus)

19L
9.5L
stainless Mini Kegs
20L, 8L and 4L sizes
liquid disconnect (black)
gas disconnect (grey)
Tube Cutter
stainless NukaTaps
Stealth Bomber NukaTaps
Flow Control NukaTaps
Single Tap Brushed Stainless Font Kit
Double Tap Brushed Stainless Font Kit
Triple Tap Brushed Stainless Font Kit
Quadruple Tap Brushed Stainless Font Kit
Single Tap Black Phantom Font Kit
Double Tap Black Phantom Font Kit
Triple Tap Black Phantom Font Kit
Quadruple Tap Black Phantom Font Kit
4 Tap T-Bar Brushed Stainless Font Kit
6 Tap TT Bar Brushed Stainless Font Kit
8 Tap TT Bar Brushed Stainless Font Kit

Leak & Pressure Testing

Series X User Guide | Leak & Pressure Testing

Important

Performing a CO2 leak test is important to ensure that your system will hold pressure and that there are no leaks in any connections in the system.

If there are any leaks this can result in the CO2 cylinder becoming empty in a short period.

Method 1 - Pressure Decay Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Turn CO2 cylinder valve off

Once pressurised, turn the valve handle on the CO2 cylinder clockwise until the valve is turned off

4

Check Pressure

Wait for at least two hours then check the pressure reading on the right hand (low pressure) gauge of the regulator

If the pressure reading has not changed (so is still reading ~20psi) then there are no leaks in the system

If the pressure has dropped a noticeable amount then it is very likely there is a leak in the system. Use Method 2 - Detergent Bubble Test to locate the leak. Note: Even if this test is passed it is quite a good idea to perform this test in any case

Method 2 - Detergent Bubble Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 40-50psi. Wait for the empty keg to fill with CO2 to ensure the system is properly pressurised. Note: We use a higher pressure in order to make any leaks easier to detect. Ensure there is no beer in the keg as it may become over-carbonated

3

Check For Leaks

Using a soapy water solution (washing up liquid and water is perfect for this) in a spry bottle or simply dabbed on, check for leaks at all connections. The soapy water spray will slowly bubble if there are any leaks.

Connections to check include:

• The connection between the CO2 cylinder and the regulator • All duotight connections including the 8mm x FFL duotight connected to the regulator, ball lock disconnects and keg coupler, the 6.5mm x 8mm duotight reducers connected to the short shanks and the 8mm duotight tee pieces • Around ball lock disconnects and keg couplers when they are connected to the keg • Around the lid of a Cornelius keg • Make sure to remove the ball lock disconnects from the posts of the ball lock keg and check the post itself for leaks

IMPORTANT: Do not spray any duotight fittings with StellarSan or phosphoric acid solution to perform a leak test.

4

Perform a Pressure Decay Test

Once any leaks have been located and fixed, perform another Pressure Decay Test to ensure that the system holds pressure

Isolation Test

If any CO2 leaks are detected, if can be helpful to perform an Isolation Test to determine where the leak is in the system

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Isolate System

Once the system is pressurised, isolate each part of the system.

  1. Turn valve of CO2 cylinder fully off.

  2. Fully unwind the (anti clockwise) the regulator knob

  3. Remove Gas Disconnect from the keg

  4. (If using) Remove Gas Disconnect from gas inlet of kegerator

  5. (If possible) Weigh the CO2 cylinder

  6. Wait at least 12 hours

4

Test System

After at least 12 hours, if there is a leak in the system we can determine roughly where the leak is after isolating

  1. If the weight of the CO2 cylinder has gone down noticeably, the cylinder possibly has a leak

  2. If the pressure on the regulator has gone down, the regulator, gas line or fittings may have a leak

  3. Test the keg(s) by pulling the PRV. If no CO2 is released then the keg may have a leak.

NOTE: It is safe to submerge duotight fittings and EVABarrier in water when locating leaks. Regulators cannot be safely immersed

Quad Font Kits

Series X User Guide | Quad Font Kit Assembly

Quadruple Tap Font Kits

  1. Remove the cap from the top of the font and attach the font to the top of the kegerator using four metric M5 stainless steel screws. The mounting points can be found on the inside of the font and can be attached using a long screwdriver, bit extender or flexible drill bit

  2. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

  3. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  4. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  5. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  6. Repeat for all other duotight compatible short shanks and beer lines

  7. Feed the beer lines from the duotight compatible short shanks into the kegerator

  8. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  9. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

  10. NOTE: It is easiest to attach the shanks in the order below:

EVABarrier Gas Line Setup (Quad Font Kit)

Quad Font

  1. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  2. Cut this section into approx 4 x 50cm lengths

  3. Push each length into the 8mm duotight Equal Tee Pieces

  4. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Tee Bar Font Kits

Series X User Guide | Tee Bar Font Kits

Tee Bar Fonts

  1. Remove the caps from the end of the fonts and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. NOTE: Install shanks from the middle of the font outwards

  3. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

  4. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font. Angling the shank off to the side slightly is generally easiest

  5. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  6. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  7. Repeat for all other duotight compatible short shanks and beer lines

  8. Feed the beer lines from the duotight compatible short shanks into the kegerator

  9. Using the included M5 x 30mm bolts, mount the font onto the kegerator after feeding the lines through into the kegerator

  10. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  11. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

EVABarrier Gas Line Setup (Four Tap Tee Bar Font Kits)

  1. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  2. Cut this section into approx 4 x 50cm lengths

  3. Push each length into the 8mm duotight Equal Tee Pieces

  4. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Initial pressure testing can be performed in two different ways. If leaks are detected an can help determine the location of he leak.

Once the general location of the leak has been determined by isolation testing, perform a in order to locate the leak precisely.

Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to

Attach each EVABarrier beer line to a or

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to

Attach each EVABarrier beer line to a or

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Isolation Test
Detergent Bubble Test
Commercial Keg Couplers
Series X
Balancing Lines & CO2 Pressure
commercial (brewery made)
homebrew
Balancing Lines & CO2 Pressure
commercial (brewery made)
homebrew
liquid ball lock disconnect
keg coupler
liquid ball lock disconnect
keg coupler
MK4
MK5
this guide
MK4
MK5
this guide

Single, Double and Triple Font Kits

Series X User Guide | Single, Double & Triple Font Kit Assembly

Single, Double and Triple Tap Fonts

  1. Remove the cap from the top of the font and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

  3. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  4. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  5. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  6. Repeat for all other duotight compatible short shanks and beer lines

  7. Feed the beer lines from the duotight compatible short shanks into the kegerator

  8. Using the included M5 x 30mm bolts, mount the font onto the kegerator after feeding the lines through into the kegerator

  9. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  10. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

EVABarrier Gas Line Setup (Single Font Kit only)

EVABarrier Gas Line Setup (Double, Triple or Quad Font Kit)

Double Font

  1. Cut an approximately 1m length of 5mm x 8mm EVABarrier gas line from the end

  2. Cut this section into approx 2 x 50cm lengths

  3. Push each length into the 8mm duotight Equal Tee Piece

  4. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Triple Font

  1. Cut an approximately 1.5m length of 5mm x 8mm EVABarrier gas line from the end

  2. Cut this section into approx 3 x 50cm lengths

  3. Push each length into the 8mm duotight Equal Tee Piece

  4. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Quad Font

  1. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  2. Cut this section into approx 4 x 50cm lengths

  3. Push each length into the 8mm duotight Equal Tee Piece

  4. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Installation Diagrams

Series X User Guide | Installation Diagrams

Single Tap Commercial Keg Installation Diagrams

Single Tap Commercial Keg Installation Diagrams (Ball Lock Posts & Disconnects)

Single Tap Cornelius Ball Lock Keg Installation Diagram

Double Tap Cornelius Ball Lock Keg Installation Diagram

Triple Tap Cornelius Ball Lock Keg Installation Diagram

Quadruple Tap Cornelius Ball Lock Keg Installation Diagram

Operation

Series X User Guide | Operation

Display Panel Legend

  1. Cooler (Down) Button

  2. Warmer (Up) Button

  3. Temperature

  4. Celsius/Fahrenheit Indicator

  5. Fan Indicator

  6. Celsius/Fahrenheit Button

  7. Fan Button

Adjusting the Set Point Temperature

To adjust the Set Point Temperature:

Change Display between Celsius and Fahrenheit

To change the displayed temperature between Celsius and Fahrenheit press the °F/°C button. Press it again to revert to the previous units.

Fan Operation

Temperature Calibration

If there is a large variance between the displayed temperature (IE the temperature of the internal temperature probe and the actual internal temperature of the kegerator (as measured by a calibrated thermometer) then the Temperature Offset can be adjusted from -10°C to 10°C

A Temperature Offset will offset the displayed temperature by the entered amount.

Thus, if the displayed temperature is 2°C but the actual internal temperature is 4°C, an offset of +2°C is required.

Note: In most cases this is not necessary to be adjusted. There will be minor temperature differences in the kegerator due to airflow etc.

To Adjust the Offset

  1. Once the desired value is displayed it will be saved after the display stops flashing (approx. 5 seconds)

  2. The display will revert to the current kegerator temperature. This will be different to the value displayed before the offset adjustment was made if the operation was performed correctly.

Cleaning Kegerator

The interior of the kegerator may be cleaned in the same manner. It is not uncommon for some mould to be present inside the kegerator due to the nature of use. If present, clean with a mild mould remover spray and a damp microfibre cloth. Be careful to not get mould spray on any fittings such as keg posts or disconnects.

Balancing Lines & CO2 Pressure

Series X User Guide | Balancing Beer Lines

Beer Line Diameter and Length Correlation

To ensure you get a consistent pour with the correct amount of head it is important to ensure the length of beer is correlated with the internal diameter of the EVABarrier hose. The suggested length of beer line for each internal diameter is outlined below.

Please refer to this chart for a guide to appropriate beer line length for different diameter line:

Beer Line Length Guide

KegLand Font Kits come with pre-cut lengths of beer and gas line. These are typically sized to allow at least 1.5m per length and thus do not need to be cut down in size.

If cutting your own lengths of beer line it is best to start at the upper end of the suggested range and cut the beer line down in size until the desired pour speed is achieved. The faster the pour, the more likely you will get too much head/foam in the glass and also a fast pour can 'knock' carbonation out of solution resulting in a beer with too much head but no carbonation!

Thus, for example, if starting with 4mm ID line start with a 2m length and cut down in 100mm lengths until the desired pour is achieved.

4mm ID line is often the best choice in a short draw (kegerator) setup as it means less overall length of beer line is required which means the kegerator will be less cluttered. It also reduces the amount of beer sitting in the lines between pours.

To see how much beer is in the line (approximately) please refer to this table:

The downside of 4mm ID beer line is that it is quite hard to fit over barbs. We highly recommend using duotight fittings instead as they are very easy to use and install. They can also be readily swapped out if required - for example, if you decide to change the number of taps and kegs in your setup. All KegLand kegerator kits come with duotight fittings as standard.

Balancing the Kegerator with CO2

If you are not sure about temperature, carbonation levels and CO2 pressure for serving, setting the kegerator to 2­°C and the regulator to 12psi is appropriate for most situations.

To produce the perfect pour, a number of variables need to be balanced. These include the beer line length, carbonation level of the beer and storage temperature of the keg.

The temperature of the beer in the keg correlates directly to the carbonation level. Thus, a beer at 4°C will have less carbonation than a beer at 2°C at the same CO2 pressure.

For most styles of beer, you should be aiming for a carbonation level of between 2.2-2.8 volumes of carbonation. 2.6 volumes of carbonation can be considered a good average level for most beers. If you are unsure of the carbonation level of the beer IE If it is a commercial keg then assume it is at 2.6 volumes of carbonation.

The pressure at which you dispense the beer should be slightly higher than the carbonation pressure (~10% higher).

For example, to carbonate to 2.6 volumes at 2°C you would carbonate the beer at approximately 11psi and then serve the beer at approximately 12psi.

The pressure at which you serve the beer should be determined as above - thus the carbonation level determines the serving level. Do not try to fix a fast or slow pour by adjusting the pressure. Too low a pressure will result in flat beer, and too high a pressure will cause over-carbonation.

If you think that you have over carbonated your beer you may need to release the Pressure in the keg and then set it to your desired pressure according to the carbonation chart above. Do not release pressure in the keg by pulling the PRV on the regulator as this can result in liquid being pulled into the regulator and potentially causing damage to the regulator.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the reguator to 12psi will suit almost all beer styles

Troubleshooting

Series X User Guide | Troubleshooting

Beer is not pouring or not pouring well

Gas Issues & Gas Leaks

Kegerator cooling issues

General Troubleshooting

Kegerator Noise

Kegerators are not domestic fridges and thus will make noises that are quite different to a standard domestic fridge. A gurgling or similar noise is quite common, and not considered unusual. The kegerators use a highly efficient refrigerant gas which can sound like gurgling. This is often more noticeable when the fridge is empty or the kegerator is brand new. Any noises are often reduced once the kegerator is filled with kegs due to the large thermal mass of the kegs.

Refrigerant noise is often more noticeable in a new kegerator, as it can take time for the coolant to settle.

To avoid excessive refrigerant noise, it is vital to leave the kegerator upright and undisturbed for at least 24 hours after transit.

In addition, if tipping the kegerator over (to install castors, for example) the kegerator must be tipped towards the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues.

Leave the kegerator upright and undisturbed for at least one hour before switching on after installing castors or tipping the kegerator for any other reason.

Beer Line Length Guide

How To Fix An Over Carbonated Keg

If your beer is foaming after checking CO2 pressure, beer line length and kegerator temperature, then possibly the beer is over-carbonated. If this is the gas, then the carbonation level of the beer in the keg will need to be reduced in order to get a good pour.

19L Corny Keg

  1. Disconnect the gas line to the keg

  2. Pull the PRV to vent all headspace pressure

  3. Wait a couple of hours and then repeat. DO not reconnect the gas line until the desired carbonation level has dropped

This process can be sped up if the keg is removed from the kegerator and allowed to come to room temperature - CO2 will come out of solution faster at room temperatures. You can also vent the PRV, then close the PRV and shake the keg for 30 seconds, then vent it again. This will help force CO2 out of solution. Please note that this can cause beer or foam to spray from the PRV when venting, so proceed with caution.

Commercial Keg

Commercial kegs such as 20L, 30L or 50L kegs which are connected to the beer and gas lines by a coupler do not have a PRV, so it is a bit trickier to vent excess carbonation.

If the beer is only slightly over carbonated, the easiest way to reduce carbonation is to turn off the CO2 cylinder valve and pour beer as normal. CO2 will come out of solution as the headspace pressure is purged. This will take a while however, depending on the level of over-carbonation.

To speed this up, remove the keg from the kegerator to allow it to come to room temperature. CO2 will come out of solution faster when the beer is warm.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the reguator to 12psi will suit almost all beer styles

Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to

Attach each EVABarrier beer line to a or

Double check that the EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Press and hold the Up button for 5 seconds. The display will flash and show the current Set Point Temperature. This is a Child Safety Lock feature to prevent accidentally changing the Set Point Temperature.

Press the Up or Down buttons to modify and save the Set Point Temperature. When the display stops flashing the new Set Point Temperature will be saved.

NOTE: The Up or Down buttons must be pressed repeatedly to change the temperature. The temperature will not continue to change if the button is held down - this is a child lock feature.

The fan is designed for continuous operation. This will help maintain a consistent temperature. In addition, directing the font fan conduit inside the font can assist with keeping the taps and beer lines cold, which helps to minimise 'first beer foam' issues. If desired the fan can be turned on and off manually using the Fan Button. When the fan is on, the fan icon will be displayed.

Press and hold the Up and Down buttons for approx 5 seconds - until the display flashes SC

Once the display flashes SC, release the Up or Down buttons and press the °F/°C button. This will display the current Offset Temperature (which should be 0°)

Press the Up or Down buttons to modify the Temperature Offset (from 10°C to -10°C)

The exterior of the kegerator can be cleaned with a damp microfibre cloth and a mild spray cleaner. Stainless polish may be used on stainless surfaces (such as fonts etc). or solutions may also be used instead.

Monitor the evaporator plate (at the back of the kegerator on top of the compressor). In normal use this should not be filled with water as the heat generated by the compressor will evaporate normal levels of water. If there is excessive water in the evaporator plate or it is overflowing please refer to

To get a great pour with good head the length of the beer line needs to be adjusted according to the internal diameter of the line and to the carbonation level of the liquid being dispensed. Broadly speaking, the smaller the internal diameter of the beer line the less line is required to get a good flow. For that reason, the standard line used for beer line in all KegLand Font Kits is KL06224

Internal Line DIameter
Suggested Beer Line Length
Internal Diameter
Minimum length of line
Beer per metre in line (approx)
Total beer in line (approx)

To achieve a specific carbonation level refer to this and match the temperature of the kegerator to the desired carbonation level. Typically kegerators would be set to maintain a temperature between 0-3°C. Typically, 2°C is the perfect temperature for most beer styles.

If you wish to have beers of different carbonation levels in the kegerator then you can use a KL10870 to have two different serving pressures. Alternatively a KL15035 can be installed on the gas lines which allows individual control of each line.

Problem
Possible Cause & Solution
Problem
Possible Cause & Solution
Problem
Possible Cause and Solution
Problem
Possible Cause & Solution

If the fan is making excessive noise refer to

Internal Line DIameter
Suggested Beer Line Length

19L Cornelius Kegs have a PRV (Pressure Relief Valve) which makes releasing excess pressure quite easy. TO fix an over-carbonated 19L keg (or any homebrew keg with a PRV such as a ) follow these steps:

Balancing Lines & CO2 Pressure
commercial (brewery made)
homebrew
commercial (brewery made)
homebrew
commercial (brewery made)
homebrew
commercial (brewery made)
homebrew
liquid ball lock disconnect
keg coupler
MK4
MK5
this guide
MK4
MK5
this guide
MK4
MK5
this guide
MK4
MK5
this guide

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

4mm

1.5m

12.5ml

19ml

5mm

2m

20ml

40ml

6mm

3m

28ml

84ml

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

StellarClean PBW
StellarOxy
4mm ID x 8mm OD Double Wall EVABarrier
dual pressure regulator
inline regulator
20L OXEBAR keg
Troubleshooting
General Troubleshooting
Carbonation Chart

Pouring too quickly

Pouring too slowly

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved.

Beer is too foamy/frothy

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can partially freeze the beer in the line. This creates turbulence in the line which can cause excess foam. Ensure the beer lines are not in contact with the cold plate.

Beer may be too warm. Increase the Set Point of the kegerator or leave the keg in the kegerator until it is fully chilled

Beer does not have enough head

(Homebrew) Beer may not have much head. Not all beer styles produce a lot of head - this may be due to the grist of the particular brew or possibly a brewing technique affected the head

No beer comes out of tap

Lines or connections may be blocked. If the beer contains a lot of hop matter there could be hop matter stuck in the liquid dip tube or liquid post of the keg. To fix this, release the pressure in the keg by pulling on the PRV. Remove the liquid post with a socket or spanner. Remove the liquid dip tube and ensure no hop matter is blocking the dip tube or the post

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can freeze the beer in the line and partially or completely block the flow. Ensure the lines do not come into contact with the cold plate

CO2 cylinder may be empty. If there is insufficient CO2 to pressurise the head space of the keg then beer will not pour. Replace or refill the CO2 cylinder if empty

Beer is too warm

Keg may not be cold enough. Leave the keg in the kegerator until it is fully chilled. This can take up to 24 hours (for example) with a room temperature 50L keg

Font not cool enough. Direct the Font Fan tubing to the top of the font. Cut the Font Fan tubing to the correct length. Cut the tubing at a 45° angle to ensure it remains unobstructed. Ensure the fan is turned on

CO2 Cylinder is empty

Cylinder may be used up. It takes approx 6g of CO2 to dispense 1L of beer at normal serving pressure. Thus, a 2.6kg CO2 cylinder will dispense approx. 8 x 50L kegs. More CO2 will be used if also carbonating the kegs. Refill the CO2 cylinder when empty

Kegerator not cooling to set point temperature

Insufficient clearance. A minimum of 100mm clearance is required on each side of the kegerator to ensure adequate heat dissipation for the condensers. Move the kegerator into open space to improve cooling efficiency

Ice build up. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Door left open/not closed properly. If the door is not properly closed or misaligned the kegerator may not cool adequately. Ensure the door is closed and aligned properly

Hot environment. If you are in a very hot environment remove the font tube from the font tower and instead direct it into the kegerator to improve air flow throughout the fridge. This is because of ‘heat ingress’ into the system

Kegerator is too cold

Sides of kegerator are extremely warm

This is normal. The heat generated during refrigerant cooling is radiated from the left and right hand side of the kegerator. During normal operation these can get quite warm/hot. This is typically more apparent when the kegerator is cooling from ambient (so the compressor will be working harder and for longer). NOTE: It is vital that this unit has a minimum of 100mm clearance on each side for adequate cooling performance

Cannot adjust Set Point Temperature

Excessive noise from fan

Ice build up. If there is visible ice build up there is likely also ice in the fan housing. The fan lades will hit this when spinning causing excessive noise. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Black substance under cold plate

This is excess insulation. This is not uncommon in new kegerators after use. Excess foam insulation may drip from behind the cold plate. This is normal and nothing to worry about - simply clean with a damp microfibre cloth.

Loose wiring. It is possible for the lead to the fan to become slightly loose and contact the blades causing noise. Remove the fan housing and reposition the wire to prevent it from contacting the blades

No castor wheel screws

These are pre-installed. The castor wheel screws are installed in the underneath of the kegerator and simply need to be unscrewed with a 5/16" socket or wrench, or Philips driver

Ice build up on cold plate

Moisture or humidity ingress. If the door is left open or the seals are damaged or dirty then ice can build up on the cold plate. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

EE Error

This is an electrical fault. This can be caused by a faulty Temperature Probe (Thermistor) or a loose connection or damaged or faulty connection. Try replacing the Temperature Probe. Inspect the board for loose or damaged connections

Front display flashing

No power to kegerator

The circuit may have tripped. Check that the beaker has not tripped. If it has, remove all other appliances form the circuit, reset the breaker and try again

Water is leaking from kegerator

Melted ice build up. If there is too much water, moisture or humidity ingress in the kegerator, the ice build up can overwhelm the evaporator plate at the rear of the kegerator. Defrost the kegerator (if necessary) by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Series X Plus User Guide

Series X Plus User Guide | User Manual

The Series X Plus is the best and most cost effective solution to dispense up to 2 x 50L kegs at one time!

Designed to be the most cost effective, efficient and reliable kegerator on the market. Rated to Climate Class T so it can handle Australian weather. Compact, but can easily hold 2 x 50L commercial keg or up to 8 x 19L corny kegs!

Compared to the KegLand Series 4, the Series X range is:

  • 10% more power efficient

  • 15% faster cooling and better cooling in hotter climates

  • 40% Thicker Side Walls for reduced heat ingress

  • 15% More Energy Efficient

  • 30% Larger Evaporator

  • 25% Larger Condenser

  • 15% Faster Cooling

  • Larger Font Fan

  • Larger, improved compressor

  • FITS UP TO 8 CORNY KEGS or 2 x 50L COMMERCIAL KEGS

Specifications

  • Climate Class: T (Tropical)

  • Refrigerant: R600a

  • Rated Current: 0.90A

  • Power: 100 Watts

  • Capacity: 310L

  • Voltage: 220-240V

  • Hz: 50Hz

Dimensions

  • 900mm wide

  • 708mm deep

  • 840mm high

  • 890mm high with castors (fridge component only, not including font, guard rail or drip tray

Keg Types

Series X Plus User Guide | Different Keg Types

Different Keg Types

When setting up a kegerator system at home, it is important to understand the differences between the two main types of keg on the market.

The different kegs require different gas and beer line fittings inside the kegerator. Other components of the kegerator (taps, font etc) are interchangeable. The way in which the beer line and gas line is attached to the keg is the main point of difference.

It is possible to mix and match keg styles in the one kegerator, provided the kegs are small enough to fit. Simply use the correct connection (coupler or ball lock disconnects) on ach beer and gas line to allow this.

Choose the type of connector used to see how to set each gas line up

Preparation & Setup

Series X Plus User Guide | Preparation & Setup

Installation & Setup

Preparation

Remove any protective film and tape from the kegerator

Inspect kegerator for any damage that may have incurred in transit including liquid or oil marks inside packaging. If any damage is noted contact your retailer

Castor Wheels Installation

Make sure the kegerator is empty

Carefully lay the kegerator on its side on a soft surface such as carpet, cardboard or a towel. NOTE: Ensure the kegerator is tipped onto the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

Unscrew the feet from the base of the kegerator

Remove the screws in the base of the kegerator in each corner. These are pre-installed screws that are used to mount the castor wheels. NOTE: These can be quite tight from the factory. A 5/16" socket or wrench will allow more leverage than a Philips driver if required

The two locking castor wheels should be installed towards the front of the kegerator

Position the kegerator back upright and leave for a minimum 1 hour before turning it on to allow the refrigerant gas to settle. If installing the castors shortly after receiving the kegerator, leave the kegerator upright for a minimum of 24 hours before turning it on

NOTE: The screw holes may be filled with foam and have a foil covering. If this is the case push and thread the screws through the foam or foil. The screw will then catch on the thread allowing it to be screwed in completely

Chrome Plated Guard Rail Installation

Position the guard rail so the feet line up with the holes in the top of the kegerator

Push the feet of the railing firmly into the holes

CO2 Cylinder Bracket Installation (optional)

Align the four holes in the bracket with the four studs on the back of the kegerator

Insert the studs into the holes and then push the bracket down firmly to secure it

Installing Regulator onto the CO2 Cylinder

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder then tighten further with a 7 in 1 tool or a suitable wrench

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder using the knurled grip. MK5 Regulators can be hand tightened due to the new spigot seal design that easily compresses

Attach 8mm EVABarrier gas line to the Regulator

KL07429 MK4 Regulator

Thread the KL06880 duotight fitting onto the regulator by hand, then tighten gently with a 7 in 1 tool or a suitable wrench. NOTE: DO not over tighten as this may cause the duotight fitting to split

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the KL06880 duotight fitting, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

KL30670 MK5 Regulator

The MK5 regulator comes as standard with an 8mm duotight ball valve and integrated check valve

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the duotight fitting, ensuring it is inserted fully (approx.22mm)

Ensure the ball valve is opened before using the MK5 Regulator

Feed the 8mm EVABarrier gas line into the Kegerator

Unscrew one of the caps on the back of the Series X and feed the EVABarrier gas line through the hole

Convert Gas Line to Quick Disconnect Fitting (optional)

The gas port threads can be easily converted to allow a gas disconnect connection, which is quite convenient for disconnecting the gas line from the kegerator. This is optional

Cut the 8mm EVABarrier gas line to the correct length so that it easily reaches from the regulator to the Carbonation Cap

Connect the Gas Disconnect to the Carbonation Cap to complete the assembly

Setup Font, Taps and Beer line(s)

Connect gas & beer lines to coupler or disconnects

Balance Beer Lines and Carbonation levels

Guide to Commercial Kegs & Couplers

Series X Plus User Guide | Commercial Kegs & Couplers

Commercial (Brewery Made) Style Kegs

Commercial kegs primarily come in a range of sizes; 20L, 30L and 50L. 50L kegs are the most common size. Commercial kegs come in three main styles: A-type, D-type and S-type. These three types of commercial kegs can be distinguished by the shape of their spear (shown below).

In Australia A-type and D-type kegs are the most common. You will need to buy the specific keg coupler to fit the keg type, make sure that prior to buying a kegerator you know which type of keg you will be using and which keg coupler is required to dispense from this keg.

As a general rule, CUB and related breweries use D-Type Couplers, all other breweries use A-Type Couplers. S-Type Couplers are typically only used for fully imported beers.

The following diagram shows the different ypes of spear available:

Once you have the correct coupler to suit your keg it will need to be assembled and connected to the beer and gas line.

On a keg coupler there is an inlet for gas and an outlet for liquid. The gas inlet is positioned on a 45-degree angle and the liquid outlet is positioned vertically. It is important to connect the gas line and beer line to the correct inlet and outlet.

Keg Coupler Assembly

Inside the KegLand coupler box you will find two types of one-way check valves: a gas duck bill valve and a liquid torpedo check piece.

The duck bill valve is used for the gas inlet and the torpedo check piece or non-return ball is used for the liquid outlet. In a homebrew setting it may only be necessary to use a check valve in the gas inlet to prevent liquid flowing back in to the regulator.

To install the gas duck bill valve, remove the black EPDM washer from inside the 5/8” duotight fitting on the gas inlet and then insert the gas duck bill valve into the opening (as shown below). Then screw the duotight fitting back onto the coupler.

To install the liquid torpedo check piece, remove the 5/8” duotight fitting keeping the black EPDM washer in place, then insert the ball and cage (in the order shown below) and then finally screw the duotight fitting back onto the coupler. NOTE: The closed part of the cage must be at the top to hold the ball in place, otherwise this can block the beer from flowing.

How to use Keg Couplers

Prior to attaching the keg coupler onto the keg make sure that a gas line is connected to the gas inlet and this gas line is connected to a regulator and a beer line is connected to the liquid outlet and this beer line is connected to a tap. Attaching the keg to the keg coupler is usually the last step of the kegerator setup.

A-Type Keg Coupler

D-Type and S-Type Couplers

Push the coupler into the opening of the spear and then rotate firmly clockwise to attach the coupler to the spear. Then firmly depress the handle to tap the keg.

More detailed instructions on how to assemble and operate a keg coupler can be seen in this video:

Inserting EVABarrier hose into duotight fittings

If the EVABarrier has been used previousLY, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier froma duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Using Ball Lock DIsconnects with Commercial Couplers

KegLand Commercial Couplers are supplied with duotight fittings that make connecting EVABarrier gas and beer line quite easy.

Quad Font Kits

Series X Plus User Guide | Quad Font Kits

Quadruple Tap Font Kits

  1. Remove the cap from the top of the font and attach the font to the top of the kegerator using four metric M5 stainless steel screws. The mounting points can be found on the inside of the font and can be attached using a long screwdriver, bit extender or flexible drill bit

  2. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

  3. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  4. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  5. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  6. Repeat for all other duotight compatible short shanks and beer lines

  7. Feed the beer lines from the duotight compatible short shanks into the kegerator

  8. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  9. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

  10. NOTE: It is easiest to attach the shanks in the order below:

EVABarrier Gas Line Setup (Quad Font Kit)

Quad Font

  1. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  2. Cut this section into approx 4 x 50cm lengths

  3. Push each length into the 8mm duotight Equal Tee Pieces

  4. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Font Kit Assembly

Series X Plus User Guide | Font KIt Assembly

KegLand Kegerators can be configured with different font and tap options.

Depending on the kegerator, you can have from 1 - 8 taps, or possibly more with the Grand Deluxe range.

Fonts can be a standard tower configuration, a tee bar or a super slim tee bar type.

All KegLand Font Kits (as opposed to Font Only) include beer and gas line, shanks and duotight connectors (where necessary), standard black tap handles for NukaTaps and all required beer and gas line, as well as tee pieces to split the gas line as needed. A 7 in 1 tool for easy font and shank assembly is also required. The exact inclusions depend on the type of font and number of taps - please refer to the product page for the font kit for details.

Please refer to the guide below for the selected font kit assembly

Compatible font options include:

Beer Line may be too short. Please refer to for a guide to recommended lengths for beer line of various diameter

CO2 pressure may be too high. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this for more info

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Refer to to fix over-carbonated beer

CO2 pressure may be too low. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this for more info

Beer Line may be too long. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Typically most beers in a short draw system are served at approx. 10-12psi. Refer to to fix over-carbonated beer

Beer Line may be too short. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved. Please refer to this for more info

Beer Line may be too long. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may be too cold.

Keg may be frozen. If the Set Point is too low or there is an issue with the temp probe calibration, the keg(s) may freeze. Check and correct the and Set Point of the kegerator

Kegerator may not be cold enough. Check and of the kegerator. 2°C is typically the correct temperature to achieve a good pour

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform to ensure the correct temperature is maintained

Possible Gas Leak. Perform an to check for potential CO2 leaks

Not calibrated properly. If the kegerator is not cooling adequately but the compressor is cycling at the Set Point temperature the kegerator may require .

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform to ensure the correct temperature is maintained

Set Point temperature may be incorrect. . For best results set this to 2°C. Setting too low a temperature may cause freezing or performance issues

Child Lock engaged. These have a built in Child Lock. , press and hold the Warmer button for 5 seconds until the display flashes (the displayed number is the current Set Point)

Board Failure. This can indicate a failure of the front or the . Both boards are designed for easy replacement

Board failure. This can indicate a failure of the front or the . Both boards are designed for easy replacement

2x KL10788 gas bulkhead fittings as standard

Dimensioned drawings available

We divide kegerators into two types: setups and setups. Kegs in both types are available in multiple sizes.

For example, you may wish to have a on tap, as well as in a 19L keg. In that case, one beer/gas line would be terminated with an A Type Coupler, and the other would have a gas and a liquid ball lock disconnect.

Remove and from inside the kegerator

The MK4 regulator comes as standard with a

You will need 1 x Carbonation Cap, 1 x Gas Disconnect, 1 x 8mm x 6.35mm duotight reducer

Screw the Carbonation Cap onto the gas inlet thread at the back of the kegerator

Fit the Gas Disconnect onto the end of the gas line, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

FIt the 8mm x 6.35mm duotight reducer onto the corresponding barb of the Carbonation Cap inside the kegerator. The gas line(s) inside the kegerator will then attach directly to this duotight fitting

Please refer to the for a detailed guide on the different types of fonts

Please refer to the for assembly instructions for the different types of beer and gas connections

Please refer to the for details on getting the system balanced for a great pour

Slide the keg coupler over the groove on the top of the keg then firmly depress the handle to tap the keg. NOTE: To fit a 50L keg with an A-type keg coupler into a kegerator or if your keg is a DIN style keg (tall skinny style) you will need to use a KL00390

Before connecting EVABarrier ito duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

However, if you plan on switching couplers or wish to use an alternative connection method that allows a bit more customisation, we recommend replacing the duotight fittings with Ball Lock Posts. When adding Ball Lock Posts to a coupler setup, it is recommended to also add a KL00390 which will make it easier to fit a 50L keg.

You will also need a KL00840 and a KL00833 which will replace the duotight fittings on the coupler and allow you to use Ball Lock Disconnects on the beer and gas line instead

Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to

Attach each EVABarrier beer line to a or

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Fonts and taps can also have different configurations - you may chose standard , the black or possibly you need (if serving highly carbonated beverages, for example)

(only suitable for Series X Plus)

(only suitable for Series X Plus)

LCD Temperature Control board
Main Circuit Board
LCD Temperature Control board
Main Circuit Board
Carbonation Cap
here
this chart
Carbonation Chart
this guide
Carbonation Chart
this chart
this guide
this chart
Carbonation Chart
this chart
Increase the Set Point of the kegerator
calibration
adjust the Set Point
Offset Calibration
Calibration
Offset Calibration
Check the Set Point temperature
To adjust the Set Point temperature
Isolation Test
Commercial Keg Couplers
Series X Plus
Commercial (Brewery Made) Kegerator
Homebrew Kegerator
TALOS keg of craft beer
on demand soda water
KL07429 MK4 Regulator
KL30670 MK5 Regulator
KL06880 8mm x FFL duotight fitting
KL10788
KL20756
KL07481
KL10788
KL20756
KL07481
Font Assembly
Keg Types guide
Balancing Kegerator Lines & CO2 guide
Low Profile Elbow Bend
Tube Cutter
Low Profile Elbow Bend
Cornelius Type Ball Lock Post 5/8 Liquid
Cornelius Type Ball Lock Post 5/8 Gas
Balancing Lines & CO2 Pressure
commercial (brewery made)
homebrew
stainless NukaTaps
Stealth Bomber NukaTaps
Flow Control NukaTaps
Single Tap Brushed Stainless Font Kit
Double Tap Brushed Stainless Font Kit
Triple Tap Brushed Stainless Font Kit
Quadruple Tap Brushed Stainless Font Kit
Single Tap Black Phantom Font Kit
Double Tap Black Phantom Font Kit
Triple Tap Black Phantom Font Kit
Quadruple Tap Black Phantom Font Kit
4 Tap T-Bar Brushed Stainless Font Kit
6 Tap TT Bar Brushed Stainless Font Kit
8 Tap TT Bar Brushed Stainless Font Kit
MK4
MK5
this guide
keg coupler
Alternative Gas Bulkhead Fitting
Different commercial spear/coupler styles
Inlet/outlet | A Type Keg Coupler
Using a 7 in 1 tool to remove EVABarrier from a duotight fitting
Couplers adapted for Ball Lock Posts
Cover

Commercial Kegs & Couplers

Cover

Homebrew Kegs & Disconnects

Ball Lock fittings | Cornelius Kegs
Using a 7 in 1 tool to remove EVABarrier from a duotight fitting
Cover

Single, Double & Triple Tower Style Font Kits

Cover

Quad Font Tower Style Kits

Cover

Tee Bar Font Kits

Attach duotight reducer to short shank
Tightening Short Shank with 7 in 1 tool
Correct shank order | Quad Font
Quadruple Gas Line Configuration
Attach duotight reducer to short shank
Tightening Short Shank with 7 in 1 tool
Quadruple Gas Line Configuration
Attach duotight reducer to short shank
Tightening Short Shank with 7 in 1 tool
Double Gas Line Configuration
Triple Gas Line Configuration
Quadruple Gas Line Configuration
Display Panel Legend
KegLand Carbonation Chart
Cover

Commercial Kegs & Couplers

Cover

Homebrew Kegs & Disconnects

Alternative Gas Bulkhead Fitting
Different commercial spear/coupler styles
Inlet/outlet | A Type Keg Coupler
Using a 7 in 1 tool to remove EVABarrier from a duotight fitting
Couplers adapted for Ball Lock Posts
Attach duotight reducer to short shank
Tightening Short Shank with 7 in 1 tool
Correct shank order | Quad Font
Quadruple Gas Line Configuration
Cover

Single, Double & Triple Tower Style Font Kits

Cover

Quad Font Tower Style Kits

Cover

Tee Bar Font Kits

liquid ball lock disconnect
check all items

Guide to Homebrew/Cornelius Kegs & Disconnects

Series X Plus User Guide | Cornelius Kegs

Cornelius (Homebrew) Kegs

There are two different styles of Cornelius kegs: Ball Lock and Pin Lock. Pin Lock kegs are not really in common use now. Any Cornelius style kegs purchased from KegLand will have Ball Lock fittings.

Ball Lock fittings can be identified by the posts on the keg or tapping head and require the use of Ball Lock Disconnects:

To carbonate and dispense from a homebrew style keg you will need to use disconnects. These come in two different categories which are specific for ball-lock or pin-lock kegs. Balllock kegs require ball-lock disconnects and pin-lock kegs require pin-lock disconnects

Inserting EVABarrier hose into duotight fittings

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Single, Double and Triple Font Kits

Series X Plus User Guide | Single, Double and Triple Font Kits

Single, Double and Triple Tap Fonts

  1. Remove the cap from the top of the font and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

  3. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  4. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  5. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  6. Repeat for all other duotight compatible short shanks and beer lines

  7. Feed the beer lines from the duotight compatible short shanks into the kegerator

  8. Using the included M5 x 30mm bolts, mount the font onto the kegerator after feeding the lines through into the kegerator

  9. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  10. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

EVABarrier Gas Line Setup (Single Font Kit only)

EVABarrier Gas Line Setup (Double, Triple or Quad Font Kit)

Double Font

  1. Cut an approximately 1m length of 5mm x 8mm EVABarrier gas line from the end

  2. Cut this section into approx 2 x 50cm lengths

  3. Push each length into the 8mm duotight Equal Tee Piece

  4. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Triple Font

  1. Cut an approximately 1.5m length of 5mm x 8mm EVABarrier gas line from the end

  2. Cut this section into approx 3 x 50cm lengths

  3. Push each length into the 8mm duotight Equal Tee Piece

  4. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Quad Font

  1. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  2. Cut this section into approx 4 x 50cm lengths

  3. Push each length into the 8mm duotight Equal Tee Piece

  4. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Quick Start Guide

Series X Plus User Guide | Quick Start Guide

IMPORTANT SETUP INFORMATION

Inclusions

IMPORTANT

Setup

Please refer to this video for a detailed guide to setting up a kegerator.

The following video is for a standard Series X setup, but includes useful information regarding duotight disconnect fittings and other products

For detailed, step by step instructions, read on!

Tee Bar Font Kits

Series X Plus User Guide | Tee Bar Font Kits

Tee Bar Fonts

  1. Remove the caps from the end of the fonts and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. NOTE: Install shanks from the middle of the font outwards

  3. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

  4. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font. Angling the shank off to the side slightly is generally easiest

  5. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  6. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  7. Repeat for all other duotight compatible short shanks and beer lines

  8. Feed the beer lines from the duotight compatible short shanks into the kegerator

  9. Using the included M5 x 30mm bolts, mount the font onto the kegerator after feeding the lines through into the kegerator

  10. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  11. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

EVABarrier Gas Line Setup (Four Tap Tee Bar Font Kits)

  1. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  2. Cut this section into approx 4 x 50cm lengths

  3. Push each length into the 8mm duotight Equal Tee Pieces

  4. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Balancing Lines & CO2 Pressure

Series X Plus User Guide | Balancing Lines

Beer Line Diameter and Length Correlation

To ensure you get a consistent pour with the correct amount of head it is important to ensure the length of beer is correlated with the internal diameter of the EVABarrier hose. The suggested length of beer line for each internal diameter is outlined below.

Please refer to this chart for a guide to appropriate beer line length for different diameter line:

Beer Line Length Guide

Internal Line DIameter
Suggested Beer Line Length

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

KegLand Font Kits come with pre-cut lengths of beer and gas line. These are typically sized to allow at least 1.5m per length and thus do not need to be cut down in size.

If cutting your own lengths of beer line it is best to start at the upper end of the suggested range and cut the beer line down in size until the desired pour speed is achieved. The faster the pour, the more likely you will get too much head/foam in the glass and also a fast pour can 'knock' carbonation out of solution resulting in a beer with too much head but no carbonation!

Thus, for example, if starting with 4mm ID line start with a 2m length and cut down in 100mm lengths until the desired pour is achieved.

4mm ID line is often the best choice in a short draw (kegerator) setup as it means less overall length of beer line is required which means the kegerator will be less cluttered. It also reduces the amount of beer sitting in the lines between pours.

To see how much beer is in the line (approximately) please refer to this table:

Internal Diameter
Minimum length of line
Beer per metre in line (approx)
Total beer in line (approx)

4mm

1.5m

12.5ml

19ml

5mm

2m

20ml

40ml

6mm

3m

28ml

84ml

The downside of 4mm ID beer line is that it is quite hard to fit over barbs. We highly recommend using duotight fittings instead as they are very easy to use and install. They can also be readily swapped out if required - for example, if you decide to change the number of taps and kegs in your setup. All KegLand kegerator kits come with duotight fittings as standard.

Balancing the Kegerator with CO2

If you are not sure about temperature, carbonation levels and CO2 pressure for serving, setting the kegerator to 2­°C and the regulator to 12psi is appropriate for most situations.

To produce the perfect pour, a number of variables need to be balanced. These include the beer line length, carbonation level of the beer and storage temperature of the keg.

The temperature of the beer in the keg correlates directly to the carbonation level. Thus, a beer at 4°C will have less carbonation than a beer at 2°C at the same CO2 pressure.

For most styles of beer, you should be aiming for a carbonation level of between 2.2-2.8 volumes of carbonation. 2.6 volumes of carbonation can be considered a good average level for most beers. If you are unsure of the carbonation level of the beer IE If it is a commercial keg then assume it is at 2.6 volumes of carbonation.

The pressure at which you dispense the beer should be slightly higher than the carbonation pressure (~10% higher).

For example, to carbonate to 2.6 volumes at 2°C you would carbonate the beer at approximately 11psi and then serve the beer at approximately 12psi.

The pressure at which you serve the beer should be determined as above - thus the carbonation level determines the serving level. Do not try to fix a fast or slow pour by adjusting the pressure. Too low a pressure will result in flat beer, and too high a pressure will cause over-carbonation.

If you think that you have over carbonated your beer you may need to release the Pressure in the keg and then set it to your desired pressure according to the carbonation chart above. Do not release pressure in the keg by pulling the PRV on the regulator as this can result in liquid being pulled into the regulator and potentially causing damage to the regulator.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the regulator to 12psi will suit almost all beer styles

Keg Types

Series 4 User Guide | Different Keg Types

Different Keg Types

When setting up a kegerator system at home, it is important to understand the differences between the two main types of keg on the market.

The different kegs require different gas and beer line fittings inside the kegerator. Other components of the kegerator (taps, font etc) are interchangeable. The way in which the beer line and gas line is attached to the keg is the main point of difference.

It is possible to mix and match keg styles in the one kegerator, provided the kegs are small enough to fit. Simply use the correct connection (coupler or ball lock disconnects) on ach beer and gas line to allow this.

Choose the type of connector used to see how to set each gas line up

Leak & Pressure Testing

Series X Plus User Guide | Leak & Pressure Testing

Important

Performing a CO2 leak test is important to ensure that your system will hold pressure and that there are no leaks in any connections in the system.

If there are any leaks this can result in the CO2 cylinder becoming empty in a short period.

Method 1 - Pressure Decay Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Turn CO2 cylinder valve off

Once pressurised, turn the valve handle on the CO2 cylinder clockwise until the valve is turned off

4

Check Pressure

Wait for at least two hours then check the pressure reading on the right hand (low pressure) gauge of the regulator

If the pressure reading has not changed (so is still reading ~20psi) then there are no leaks in the system

If the pressure has dropped a noticeable amount then it is very likely there is a leak in the system. Use Method 2 - Detergent Bubble Test to locate the leak. Note: Even if this test is passed it is quite a good idea to perform this test in any case

Method 2 - Detergent Bubble Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 40-50psi. Wait for the empty keg to fill with CO2 to ensure the system is properly pressurised. Note: We use a higher pressure in order to make any leaks easier to detect. Ensure there is no beer in the keg as it may become over-carbonated

3

Check For Leaks

Using a soapy water solution (washing up liquid and water is perfect for this) in a spry bottle or simply dabbed on, check for leaks at all connections. The soapy water spray will slowly bubble if there are any leaks.

Connections to check include:

• The connection between the CO2 cylinder and the regulator • All duotight connections including the 8mm x FFL duotight connected to the regulator, ball lock disconnects and keg coupler, the 6.5mm x 8mm duotight reducers connected to the short shanks and the 8mm duotight tee pieces • Around ball lock disconnects and keg couplers when they are connected to the keg • Around the lid of a Cornelius keg • Make sure to remove the ball lock disconnects from the posts of the ball lock keg and check the post itself for leaks

IMPORTANT: Do not spray any duotight fittings with StellarSan or phosphoric acid solution to perform a leak test.

4

Perform a Pressure Decay Test

Once any leaks have been located and fixed, perform another Pressure Decay Test to ensure that the system holds pressure

Isolation Test

If any CO2 leaks are detected, if can be helpful to perform an Isolation Test to determine where the leak is in the system

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Isolate System

Once the system is pressurised, isolate each part of the system.

  1. Turn valve of CO2 cylinder fully off.

  2. Fully unwind the (anti clockwise) the regulator knob

  3. Remove Gas Disconnect from the keg

  4. (If using) Remove Gas Disconnect from gas inlet of kegerator

  5. (If possible) Weigh the CO2 cylinder

  6. Wait at least 12 hours

4

Test System

After at least 12 hours, if there is a leak in the system we can determine roughly where the leak is after isolating

  1. If the weight of the CO2 cylinder has gone down noticeably, the cylinder possibly has a leak

  2. If the pressure on the regulator has gone down, the regulator, gas line or fittings may have a leak

  3. Test the keg(s) by pulling the PRV. If no CO2 is released then the keg may have a leak.

NOTE: It is safe to submerge duotight fittings and EVABarrier in water when locating leaks. Regulators cannot be safely immersed

Guide to Commercial Kegs & Couplers

Series 4 User Guide | Comerrcial Kegs & Couplers

Commercial (Brewery Made) Style Kegs

Commercial kegs primarily come in a range of sizes; 20L, 30L and 50L. 50L kegs are the most common size. Commercial kegs come in three main styles: A-type, D-type and S-type. These three types of commercial kegs can be distinguished by the shape of their spear (shown below).

In Australia A-type and D-type kegs are the most common. You will need to buy the specific keg coupler to fit the keg type, make sure that prior to buying a kegerator you know which type of keg you will be using and which keg coupler is required to dispense from this keg.

As a general rule, CUB and related breweries use D-Type Couplers, all other breweries use A-Type Couplers. S-Type Couplers are typically only used for fully imported beers.

The following diagram shows the different ypes of spear available:

Once you have the correct coupler to suit your keg it will need to be assembled and connected to the beer and gas line.

On a keg coupler there is an inlet for gas and an outlet for liquid. The gas inlet is positioned on a 45-degree angle and the liquid outlet is positioned vertically. It is important to connect the gas line and beer line to the correct inlet and outlet.

Keg Coupler Assembly

Inside the KegLand coupler box you will find two types of one-way check valves: a gas duck bill valve and a liquid torpedo check piece.

The duck bill valve is used for the gas inlet and the torpedo check piece or non-return ball is used for the liquid outlet. In a homebrew setting it may only be necessary to use a check valve in the gas inlet to prevent liquid flowing back in to the regulator.

To install the gas duck bill valve, remove the black EPDM washer from inside the 5/8” duotight fitting on the gas inlet and then insert the gas duck bill valve into the opening (as shown below). Then screw the duotight fitting back onto the coupler.

To install the liquid torpedo check piece, remove the 5/8” duotight fitting keeping the black EPDM washer in place, then insert the ball and cage (in the order shown below) and then finally screw the duotight fitting back onto the coupler. NOTE: The closed part of the cage must be at the top to hold the ball in place, otherwise this can block the beer from flowing.

How to use Keg Couplers

Prior to attaching the keg coupler onto the keg make sure that a gas line is connected to the gas inlet and this gas line is connected to a regulator and a beer line is connected to the liquid outlet and this beer line is connected to a tap. Attaching the keg to the keg coupler is usually the last step of the kegerator setup.

A-Type Keg Coupler

D-Type and S-Type Couplers

Push the coupler into the opening of the spear and then rotate firmly clockwise to attach the coupler to the spear. Then firmly depress the handle to tap the keg.

More detailed instructions on how to assemble and operate a keg coupler can be seen in this video:

Inserting EVABarrier hose into duotight fittings

If the EVABarrier has been used previousLY, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Using Ball Lock DIsconnects with Commercial Couplers

KegLand Commercial Couplers are supplied with duotight fittings that make connecting EVABarrier gas and beer line quite easy.

Guide to Homebrew/Cornelius Kegs & Disconnects

Series 4 User Guide | Homebrew/Cornelius Kegs & Disconnects

Cornelius (Homebrew) Kegs

There are two different styles of Cornelius kegs: Ball Lock and Pin Lock. Pin Lock kegs are not really in common use now. Any Cornelius style kegs purchased from KegLand will have Ball Lock fittings.

Ball Lock fittings can be identified by the posts on the keg or tapping head and require the use of Ball Lock Disconnects:

To carbonate and dispense from a homebrew style keg you will need to use disconnects. These come in two different categories which are specific for ball-lock or pin-lock kegs. Balllock kegs require ball-lock disconnects and pin-lock kegs require pin-lock disconnects

Inserting EVABarrier hose into duotight fittings

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier froma duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Ball Lock fittings | Cornelius Kegs

There are several types of Ball Lock keg available, including standard stainless and Cornelius Kegs, and also OXEBAR kegs in . If using Mini Kegs or 4L or 8L OXEBAR Kegs you will also need a ball lock tapping head.

Each keg requires a and a . Due to the design of the posts on the keg a liquid disconnect can only be used on the black liquid (OUT) post and a gas disconnect can only be used on the grey gas (IN) post.

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

Using a 7 in 1 tool to remove EVABarrier from a duotight fitting

Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to

Attach duotight reducer to short shank

Attach each EVABarrier beer line to a or

Tightening Short Shank with 7 in 1 tool

Double check that the EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Double Gas Line Configuration

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Triple Gas Line Configuration

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Quadruple Gas Line Configuration

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

If kegerator has been moved/delivered do not turn it on unless it has been standing upright for at least 24 hours. Failure to do this will void warranty and may damage the kegerator. Leave the kegerator upright for at least 24 hours before plugging in mains power after receiving and unboxing

Only tip kegerator onto right hand side (as seen from the front), when installing castors etc. Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

CO2 gas can be dangerous. Make sure to always use CO2 in a well ventilated space

Never exceed 40psi in your keg system

Always flush chemicals from the beer line completely before tapping keg

Always check for gas leaks once the kegerator is set up

Ensure there is at least 100mm clearance on each side of the kegerator after installation. Failure to allow adequate clearance will impact cooling performance and void warranty

1 x KL07429 or KL30670

2 x KL00192

1 x KL22774 (2 x Front Locking, 4 Free Spinning)

1 x KL00215 (designed to suit 2.6kg gas cylinder)

1 x KL26840

1 x KL24051

NOTE: The Series X Plus does not include a wire shelf. The are suitable if you wish to add a shelf

Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to

Attach duotight reducer to short shank

Attach each EVABarrier beer line to a or

Tightening Short Shank with 7 in 1 tool

Double check that the EVABarrier gas line is securely connected to the or regulator

Feed this through the gas inlet into the kegerator. If desired, convert the gas post to a Ball Lock Disconnect fitting using

Quadruple Gas Line Configuration

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

To get a great pour with good head the length of the beer line needs to be adjusted according to the internal diameter of the line and to the carbonation level of the liquid being dispensed. Broadly speaking, the smaller the internal diameter of the beer line the less line is required to get a good flow. For that reason, the standard line used for beer line in all KegLand Font Kits is KL06224

To achieve a specific carbonation level refer to this and match the temperature of the kegerator to the desired carbonation level. Typically kegerators would be set to maintain a temperature between 0-3°C. Typically, 2°C is the perfect temperature for most beer styles.

If you wish to have beers of different carbonation levels in the kegerator then you can use a KL10870 to have two different serving pressures. Alternatively a KL15035 can be installed on the gas lines which allows individual control of each line.

We divide kegerators into two types: setups and setups. Kegs in both types are available in multiple sizes.

For example, you may wish to have a on tap, as well as in a 19L keg. In that case, one beer/gas line would be terminated with an A Type Coupler, and the other would have a gas and a liquid ball lock disconnect.

Initial pressure testing can be performed in two different ways. If leaks are detected an can help determine the location of he leak.

Once the general location of the leak has been determined by isolation testing, perform a in order to locate the leak precisely.

Slide the keg coupler over the groove on the top of the keg then firmly depress the handle to tap the keg. NOTE: To fit a 50L keg with an A-type keg coupler into a kegerator or if your keg is a DIN style keg (tall skinny style) you will need to use a KL00390

Before connecting EVABarrier ito duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

However, if you plan on switching couplers or wish to use an alternative connection method that allows a bit more customisation, we recommend replacing the duotight fittings with Ball Lock Posts. When adding Ball Lock Posts to a coupler setup, it is recommended to also add a KL00390 which will make it easier to fit a 50L keg.

You will also need a KL00840 and a KL00833 which will replace the duotight fittings on the coupler and allow you to use Ball Lock Disconnects on the beer and gas line instead

There are several types of Ball Lock keg available, including standard stainless and Cornelius Kegs, and also OXEBAR kegs in . If using Mini Kegs or 4L or 8L OXEBAR Kegs you will also need a ball lock tapping head.

Each keg requires a and a . Due to the design of the posts on the keg a liquid disconnect can only be used on the black liquid (OUT) post and a gas disconnect can only be used on the grey gas (IN) post.

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

19L
9.5L
stainless Mini Kegs
20L, 8L and 4L sizes
liquid disconnect (black)
gas disconnect (grey)
Tube Cutter
Balancing Lines & CO2 Pressure
commercial (brewery made)
homebrew
commercial (brewery made)
homebrew
commercial (brewery made)
homebrew
commercial (brewery made)
homebrew
MK4 KegLand Regulator
MK5 CO2 Regulator - Tool-Free
Black Plastic Wrap Around Drip Tray
Set of 6 Castor Wheels + bolts
CO2 Cylinder Holder
Series X Plus - Replacement Guard Rail
Carbonation Chart Sticker
Kegerator Modular Wire Shelf Set (3 Pieces)
Balancing Lines & CO2 Pressure
commercial (brewery made)
homebrew
4mm ID x 8mm OD Double Wall EVABarrier
dual pressure regulator
inline regulator
liquid ball lock disconnect
keg coupler
liquid ball lock disconnect
keg coupler
MK4
MK5
this guide
MK4
MK5
this guide
MK4
MK5
this guide
MK4
MK5
this guide
MK4
MK5
this guide
Carbonation Chart
Commercial Keg Couplers
Cover

Commercial Kegs & Couplers

Cover

Homebrew Kegs & Disconnects

Different commercial spear/coupler styles
Inlet/outlet | A Type Keg Coupler
Using a 7 in 1 tool to remove EVABarrier from a duotight fitting
Couplers adapted for Ball Lock Posts
Ball Lock fittings | Cornelius Kegs
Using a 7 in 1 tool to remove EVABarrier from a duotight fitting
Commercial (Brewery Made) Kegerator
Homebrew Kegerator
TALOS keg of craft beer
on demand soda water
Low Profile Elbow Bend
Tube Cutter
Low Profile Elbow Bend
Cornelius Type Ball Lock Post 5/8 Liquid
Cornelius Type Ball Lock Post 5/8 Gas
19L
9.5L
stainless Mini Kegs
20L, 8L and 4L sizes
liquid disconnect (black)
gas disconnect (grey)
Tube Cutter
Isolation Test
Detergent Bubble Test
Series X Plus Installation Video

Installation Diagrams

Series 4 User Guide | Installation Diagrams

Single Tap Commercial Keg Installation Diagrams

Single Tap Commercial Keg Installation Diagrams (Ball Lock Posts & Disconnects)

Single Tap Cornelius Ball Lock Keg Installation Diagram

Double Tap Cornelius Ball Lock Keg Installation Diagram

Triple Tap Cornelius Ball Lock Keg Installation Diagram

Series 4 User Guide

Series 4 User Guide | User Manual

The KegLand Series 4 is a super budget friendly kegerator designed primarily for single tap setups with a 50L commercial keg. It can also hold up to 3 x 19L Cornelius Kegs.

Specifications

  • Climate Class: T (Tropical)

  • Refrigerant: R600a

  • Refrigerant Amount: 40g

  • Rated Current: 0.80A

  • Power: 85 Watts

  • Capacity: 163L

  • Voltage: 220-240V

  • Hz: 50-60Hz

How Many Kegs Can Fit In A Series 4 Kegerator?

19L Ball Lock Kegs - Up to 3 9.5L Ball Lock Kegs - Up to 3 20L and 30L All Stainless Commercial Kegs - up to 2 x 20L kegs or 1 x 20L keg and 1 x 30L keg 50L Keg - 1

Dimensions

  • 600mm wide

  • 640mm deep

  • 840mm high

  • 890mm high with castors (fridge component only, not including font, guard rail or drip tray)

Installation Diagrams

Series X Plus User Guide | Installation Diagrams

Single Tap Commercial Keg Installation Diagrams

Single Tap Commercial Keg Installation Diagrams (Ball Lock Posts & Disconnects)

Single Tap Cornelius Ball Lock Keg Installation Diagram

Double Tap Cornelius Ball Lock Keg Installation Diagram

Triple Tap Cornelius Ball Lock Keg Installation Diagram

Quadruple Tap Cornelius Ball Lock Keg Installation Diagram

Operation

Series X Plus User Guide | Operation

Display Panel Legend

  1. Cooler (Down) Button

  2. Warmer (Up) Button

  3. Temperature

  4. Celsius/Fahrenheit Indicator

  5. Fan Indicator

  6. Celsius/Fahrenheit Button

  7. Fan Button

Adjusting the Set Point Temperature

To adjust the Set Point Temperature:

Change Display between Celsius and Fahrenheit

To change the displayed temperature between Celsius and Fahrenheit press the °F/°C button. Press it again to revert to the previous units.

Fan Operation

Temperature Calibration

If there is a large variance between the displayed temperature (IE the temperature of the internal temperature probe and the actual internal temperature of the kegerator (as measured by a calibrated thermometer) then the Temperature Offset can be adjusted from -10°C to 10°C

A Temperature Offset will offset the displayed temperature by the entered amount.

Thus, if the displayed temperature is 2°C but the actual internal temperature is 4°C, an offset of +2°C is required.

Note: In most cases this is not necessary to be adjusted. There will be minor temperature differences in the kegerator due to airflow etc.

To Adjust the Offset

  1. Once the desired value is displayed it will be saved after the display stops flashing (approx. 5 seconds)

  2. The display will revert to the current kegerator temperature. This will be different to the value displayed before the offset adjustment was made if the operation was performed correctly.

Cleaning Kegerator

The interior of the kegerator may be cleaned in the same manner. It is not uncommon for some mould to be present inside the kegerator due to the nature of use. If present, clean with a mild mould remover spray and a damp microfibre cloth. Be careful to not get mould spray on any fittings such as keg posts or disconnects.

Troubleshooting

Series X Plus User Guide | Troubleshooting

Beer is not pouring or not pouring well

Gas Issues & Gas Leaks

Kegerator cooling issues

General Troubleshooting

Kegerator Noise

Kegerators are not domestic fridges and thus will make noises that are quite different to a standard domestic fridge. A gurgling or similar noise is quite common, and not considered unusual. The kegerators use a highly efficient refrigerant gas which can sound like gurgling. This is often more noticeable when the fridge is empty or the kegerator is brand new. Any noises are often reduced once the kegerator is filled with kegs due to the large thermal mass of the kegs.

Refrigerant noise is often more noticeable in a new kegerator, as it can take time for the coolant to settle.

To avoid excessive refrigerant noise, it is vital to leave the kegerator upright and undisturbed for at least 24 hours after transit.

In addition, if tipping the kegerator over (to install castors, for example) the kegerator must be tipped towards the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues.

Leave the kegerator upright and undisturbed for at least one hour before switching on after installing castors or tipping the kegerator for any other reason.

Beer Line Length Guide

How To Fix An Over Carbonated Keg

If your beer is foaming after checking CO2 pressure, beer line length and kegerator temperature, then possibly the beer is over-carbonated. If this is the gas, then the carbonation level of the beer in the keg will need to be reduced in order to get a good pour.

19L Corny Keg

  1. Disconnect the gas line to the keg

  2. Pull the PRV to vent all headspace pressure

  3. Wait a couple of hours and then repeat. DO not reconnect the gas line until the desired carbonation level has dropped

This process can be sped up if the keg is removed from the kegerator and allowed to come to room temperature - CO2 will come out of solution faster at room temperatures. You can also vent the PRV, then close the PRV and shake the keg for 30 seconds, then vent it again. This will help force CO2 out of solution. Please note that this can cause beer or foam to spray from the PRV when venting, so proceed with caution.

Commercial Keg

Commercial kegs such as 20L, 30L or 50L kegs which are connected to the beer and gas lines by a coupler do not have a PRV, so it is a bit trickier to vent excess carbonation.

If the beer is only slightly over carbonated, the easiest way to reduce carbonation is to turn off the CO2 cylinder valve and pour beer as normal. CO2 will come out of solution as the headspace pressure is purged. This will take a while however, depending on the level of over-carbonation.

To speed this up, remove the keg from the kegerator to allow it to come to room temperature. CO2 will come out of solution faster when the beer is warm.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the regulator to 12psi will suit almost all beer styles

Quick Start Guide

Series 4 User Guide | Quick Start Guide

IMPORTANT SETUP INFORMATION

Inclusions

IMPORTANT

Setup

Please refer to this video for a detailed guide to setting up a kegerator.

This video is specific to a Series X.1 kegerator, but is worth watching as it has a lot of up to date information about duotight fittings etc.

For detailed, step by step instructions, read on!

Preparation & Setup

Series 4 User Guide | Preparation & Setup

Installation & Setup

Preparation

Remove any protective film and tape from the kegerator

Inspect kegerator for any damage that may have incurred in transit including liquid or oil marks inside packaging. If any damage is noted contact your retailer

Castor Wheels Installation

Make sure the kegerator is empty

Carefully lay the kegerator on its side on a soft surface such as carpet, cardboard or a towel. NOTE: Ensure the kegerator is tipped onto the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

Unscrew the feet from the base of the kegerator

Remove the screws in the base of the kegerator in each corner. These are pre-installed screws that are used to mount the castor wheels. NOTE: These can be quite tight from the factory. A 5/16" socket or wrench will allow more leverage than a Philips driver if required

The two locking castor wheels should be installed towards the front of the kegerator

Position the kegerator back upright and leave for a minimum 1 hour before turning it on to allow the refrigerant gas to settle. If installing the castors shortly after receiving the kegerator, leave the kegerator upright for a minimum of 24 hours before turning it on

NOTE: The screw holes may be filled with foam and have a foil covering. If this is the case push and thread the screws through the foam or foil. The screw will then catch on the thread allowing it to be screwed in completely

Chrome Plated Guard Rail Installation

Position the guard rail so the feet line up with the holes in the top of the kegerator

Push the feet of the railing firmly into the holes

CO2 Cylinder Bracket Installation (optional)

Align the four holes in the bracket with the four studs on the back of the kegerator

Insert the studs into the holes and then push the bracket down firmly to secure it

Installing Regulator onto the CO2 Cylinder

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder then tighten further with a 7 in 1 tool or a suitable wrench

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder using the knurled grip. MK5 Regulators can be hand tightened due to the new spigot seal design that easily compresses

Attach 8mm EVABarrier gas line to the Regulator

KL07429 MK4 Regulator

Thread the KL06880 duotight fitting onto the regulator by hand, then tighten gently with a 7 in 1 tool or a suitable wrench. NOTE: DO not over tighten as this may cause the duotight fitting to split

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the KL06880 duotight fitting, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

KL30670 MK5 Regulator

The MK5 regulator comes as standard with an 8mm duotight ball valve and integrated check valve

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the duotight fitting, ensuring it is inserted fully (approx.22mm)

Ensure the ball valve is opened before using the MK5 Regulator

Feed the 8mm EVABarrier gas line into the Kegerator

Unscrew one of the caps on the back of the Series X and feed the EVABarrier gas line through the hole

Setup Font, Taps and Beer line(s)

Connect gas & beer lines to coupler or disconnects

Balance Beer Lines and Carbonation levels

Font Kit Assembly

Series 4 User Guide | Font Kit Assembly

KegLand Kegerators can be configured with different font and tap options.

Depending on the kegerator, you can have from 1 - 8 taps, or possibly more with the Grand Deluxe range.

Fonts can be a standard tower configuration, a tee bar or a super slim tee bar type.

All KegLand Font Kits (as opposed to Font Only) include beer and gas line, shanks and duotight connectors (where necessary), standard black tap handles for NukaTaps and all required beer and gas line, as well as tee pieces to split the gas line as needed. A 7 in 1 tool for easy font and shank assembly is also required. The exact inclusions depend on the type of font and number of taps - please refer to the product page for the font kit for details.

Please refer to the guide below for the selected font kit assembly

Compatible font options include:

Troubleshooting

Series 4 User Guide | Troubleshooting

Beer is not pouring or not pouring well

Gas Issues & Gas Leaks

Kegerator cooling issues

General Troubleshooting

Kegerator Noise

Kegerators are not domestic fridges and thus will make noises that are quite different to a standard domestic fridge. A gurgling or similar noise is quite common, and not considered unusual. The kegerators use a highly efficient refrigerant gas which can sound like gurgling. This is often more noticeable when the fridge is empty or the kegerator is brand new. Any noises are often reduced once the kegerator is filled with kegs due to the large thermal mass of the kegs.

Refrigerant noise is often more noticeable in a new kegerator, as it can take time for the coolant to settle.

To avoid excessive refrigerant noise, it is vital to leave the kegerator upright and undisturbed for at least 24 hours after transit.

In addition, if tipping the kegerator over (to install castors, for example) the kegerator must be tipped towards the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues.

Leave the kegerator upright and undisturbed for at least one hour before switching on after installing castors or tipping the kegerator for any other reason.

Beer Line Length Guide

How To Fix An Over Carbonated Keg

If your beer is foaming after checking CO2 pressure, beer line length and kegerator temperature, then possibly the beer is over-carbonated. If this is the gas, then the carbonation level of the beer in the keg will need to be reduced in order to get a good pour.

19L Corny Keg

  1. Disconnect the gas line to the keg

  2. Pull the PRV to vent all headspace pressure

  3. Wait a couple of hours and then repeat. DO not reconnect the gas line until the desired carbonation level has dropped

This process can be sped up if the keg is removed from the kegerator and allowed to come to room temperature - CO2 will come out of solution faster at room temperatures. You can also vent the PRV, then close the PRV and shake the keg for 30 seconds, then vent it again. This will help force CO2 out of solution. Please note that this can cause beer or foam to spray from the PRV when venting, so proceed with caution.

Commercial Keg

Commercial kegs such as 20L, 30L or 50L kegs which are connected to the beer and gas lines by a coupler do not have a PRV, so it is a bit trickier to vent excess carbonation.

If the beer is only slightly over carbonated, the easiest way to reduce carbonation is to turn off the CO2 cylinder valve and pour beer as normal. CO2 will come out of solution as the headspace pressure is purged. This will take a while however, depending on the level of over-carbonation.

To speed this up, remove the keg from the kegerator to allow it to come to room temperature. CO2 will come out of solution faster when the beer is warm.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the reguator to 12psi will suit almost all beer styles

Please Note: Heavy Duty Castor Wheels are not compatible with the Series 4 Kegerator Base Fridge with Regulator. Check out the Kegerator for a unit which can be optionally installed with Heavy Duty Castor wheels.

Press and hold the Up button for 5 seconds. The display will flash and show the current Set Point Temperature. This is a Child Safety Lock feature to prevent accidentally changing the Set Point Temperature.

Press the Up or Down buttons to modify and save the Set Point Temperature. When the display stops flashing the new Set Point Temperature will be saved.

NOTE: The Up or Down buttons must be pressed repeatedly to change the temperature. The temperature will not continue to change if the button is held down - this is a child lock feature.

The fan is designed for continuous operation. This will help maintain a consistent temperature. In addition, directing the font fan conduit inside the font can assist with keeping the taps and beer lines cold, which helps to minimise 'first beer foam' issues. If desired the fan can be turned on and off manually using the Fan Button. When the fan is on, the fan icon will be displayed.

Press and hold the Up and Down buttons for approx 5 seconds - until the display flashes SC

Once the display flashes SC, release the Up or Down buttons and press the °F/°C button. This will display the current Offset Temperature (which should be 0°)

Press the Up or Down buttons to modify the Temperature Offset (from 10°C to -10°C)

The exterior of the kegerator can be cleaned with a damp microfibre cloth and a mild spray cleaner. Stainless polish may be used on stainless surfaces (such as fonts etc). or solutions may also be used instead.

Monitor the evaporator plate (at the back of the kegerator on top of the compressor). In normal use this should not be filled with water as the heat generated by the compressor will evaporate normal levels of water. If there is excessive water in the evaporator plate or it is overflowing please refer to

Problem
Possible Cause & Solution
Problem
Possible Cause & Solution
Problem
Possible Cause and Solution
Problem
Possible Cause & Solution

If the fan is making excessive noise refer to

Internal Line DIameter
Suggested Beer Line Length

19L Cornelius Kegs have a PRV (Pressure Relief Valve) which makes releasing excess pressure quite easy. TO fix an over-carbonated 19L keg (or any homebrew keg with a PRV such as a ) follow these steps:

If kegerator has been moved/delivered do not turn it on unless it has been standing upright for at least 24 hours. Failure to do this will void warranty and may damage the kegerator. Leave the kegerator upright for at least 24 hours before plugging in mains power after receiving and unboxing

Only tip kegerator onto right hand side (as seen from the front), when installing castors etc. Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

CO2 gas can be dangerous. Make sure to always use CO2 in a well ventilated space

Never exceed 40psi in your keg system

Always flush chemicals from the beer line completely before tapping keg

Always check for gas leaks once the kegerator is set up

Ensure there is at least 100mm clearance on each side of the kegerator after installation. Failure to allow adequate clearance will impact cooling performance and void warranty

1 x KL07429 or KL30670

1 x KL00192

1 x KL00222 . (2 x Front Locking, 2 Free Spinning)

1 x KL00215 (designed to suit 2.6kg gas cylinder)

1 x KL00208

1 x KL15783 (included if you want to convert it back to a can/bottle fridge)

Remove and from inside the kegerator

The MK4 regulator comes as standard with a

Please refer to the for a detailed guide on the different types of fonts

Please refer to the for assembly instructions for the different types of beer and gas connections

Please refer to the for details on getting the system balanced for a great pour

Fonts and taps can also have different configurations - you may chose standard , the black or possibly you need (if serving highly carbonated beverages, for example)

Problem
Possible Cause & Solution
Problem
Possible Cause & Solution
Problem
Possible Cause and Solution
Problem
Possible Cause & Solution

If the fan is making excessive noise refer to

Internal Line DIameter
Suggested Beer Line Length

19L Cornelius Kegs have a PRV (Pressure Relief Valve) which makes releasing excess pressure quite easy. TO fix an over-carbonated 19L keg (or any homebrew keg with a PRV such as a ) follow these steps:

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

Display Panel Legend
KegLand Carbonation Chart
Cover

Single, Double & Triple Tower Style Font Kits

KegLand Carbonation Chart
Series X
StellarClean PBW
StellarOxy
Troubleshooting
20L OXEBAR keg
MK4 KegLand Regulator
MK5 CO2 Regulator - Tool-Free
Black Plastic Wrap Around Drip Tray
Set of 4 Castor Wheels + bolts
CO2 Cylinder Holder
Chrome Plated Guard Rail with rubber locking feet
Wire Shelf
KL07429 MK4 Regulator
KL30670 MK5 Regulator
KL06880 8mm x FFL duotight fitting
Font Assembly
Keg Types guide
Balancing Kegerator Lines & CO2 guide
stainless NukaTaps
Stealth Bomber NukaTaps
Flow Control NukaTaps
Single Tap Brushed Stainless Font Kit
Double Tap Brushed Stainless Font Kit
Triple Tap Brushed Stainless Font Kit
Single Tap Black Phantom Font Kit
Double Tap Black Phantom Font Kit
Triple Tap Black Phantom Font Kit
20L OXEBAR keg
General Troubleshooting
check all items
General Troubleshooting

Pouring too quickly

Pouring too slowly

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved.

Beer is too foamy/frothy

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can partially freeze the beer in the line. This creates turbulence in the line which can cause excess foam. Ensure the beer lines are not in contact with the cold plate.

Beer may be too warm. Increase the Set Point of the kegerator or leave the keg in the kegerator until it is fully chilled

Beer does not have enough head

(Homebrew) Beer may not have much head. Not all beer styles produce a lot of head - this may be due to the grist of the particular brew or possibly a brewing technique affected the head

No beer comes out of tap

Lines or connections may be blocked. If the beer contains a lot of hop matter there could be hop matter stuck in the liquid dip tube or liquid post of the keg. To fix this, release the pressure in the keg by pulling on the PRV. Remove the liquid post with a socket or spanner. Remove the liquid dip tube and ensure no hop matter is blocking the dip tube or the post

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can freeze the beer in the line and partially or completely block the flow. Ensure the lines do not come into contact with the cold plate

CO2 cylinder may be empty. If there is insufficient CO2 to pressurise the head space of the keg then beer will not pour. Replace or refill the CO2 cylinder if empty

Beer is too warm

Keg may not be cold enough. Leave the keg in the kegerator until it is fully chilled. This can take up to 24 hours (for example) with a room temperature 50L keg

Font not cool enough. Direct the Font Fan tubing to the top of the font. Cut the Font Fan tubing to the correct length. Cut the tubing at a 45° angle to ensure it remains unobstructed. Ensure the fan is turned on

CO2 Cylinder is empty

Cylinder may be used up. It takes approx 6g of CO2 to dispense 1L of beer at normal serving pressure. Thus, a 2.6kg CO2 cylinder will dispense approx. 8 x 50L kegs. More CO2 will be used if also carbonating the kegs. Refill the CO2 cylinder when empty

Kegerator not cooling to set point temperature

Insufficient clearance. A minimum of 100mm clearance is required on each side of the kegerator to ensure adequate heat dissipation for the condensers. Move the kegerator into open space to improve cooling efficiency

Ice build up. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Door left open/not closed properly. If the door is not properly closed or misaligned the kegerator may not cool adequately. Ensure the door is closed and aligned properly

Hot environment. If you are in a very hot environment remove the font tube from the font tower and instead direct it into the kegerator to improve air flow throughout the fridge. This is because of ‘heat ingress’ into the system

Kegerator is too cold

Sides of kegerator are extremely warm

This is normal. The heat generated during refrigerant cooling is radiated from the left and right hand side of the kegerator. During normal operation these can get quite warm/hot. This is typically more apparent when the kegerator is cooling from ambient (so the compressor will be working harder and for longer). NOTE: It is vital that this unit has a minimum of 100mm clearance on each side for adequate cooling performance

Cannot adjust Set Point Temperature

Excessive noise from fan

Ice build up. If there is visible ice build up there is likely also ice in the fan housing. The fan lades will hit this when spinning causing excessive noise. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Black substance under cold plate

This is excess insulation. This is not uncommon in new kegerators after use. Excess foam insulation may drip from behind the cold plate. This is normal and nothing to worry about - simply clean with a damp microfibre cloth.

Loose wiring. It is possible for the lead to the fan to become slightly loose and contact the blades causing noise. Remove the fan housing and reposition the wire to prevent it from contacting the blades

No castor wheel screws

These are pre-installed. The castor wheel screws are installed in the underneath of the kegerator and simply need to be unscrewed with a 5/16" socket or wrench, or Philips driver

Ice build up on cold plate

Moisture or humidity ingress. If the door is left open or the seals are damaged or dirty then ice can build up on the cold plate. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

EE Error

This is an electrical fault. This can be caused by a faulty Temperature Probe (Thermistor) or a loose connection or damaged or faulty connection. Try replacing the Temperature Probe. Inspect the board for loose or damaged connections

Front display flashing

No power to kegerator

The circuit may have tripped. Check that the beaker has not tripped. If it has, remove all other appliances form the circuit, reset the breaker and try again

Water is leaking from kegerator

Melted ice build up. If there is too much water, moisture or humidity ingress in the kegerator, the ice build up can overwhelm the evaporator plate at the rear of the kegerator. Defrost the kegerator (if necessary) by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Pouring too quickly

Pouring too slowly

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved.

Beer is too foamy/frothy

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can partially freeze the beer in the line. This creates turbulence in the line which can cause excess foam. Ensure the beer lines are not in contact with the cold plate.

Beer may be too warm. Increase the Set Point of the kegerator or leave the keg in the kegerator until it is fully chilled

Beer does not have enough head

(Homebrew) Beer may not have much head. Not all beer styles produce a lot of head - this may be due to the grist of the particular brew or possibly a brewing technique affected the head

No beer comes out of tap

Lines or connections may be blocked. If the beer contains a lot of hop matter there could be hop matter stuck in the liquid dip tube or liquid post of the keg. To fix this, release the pressure in the keg by pulling on the PRV. Remove the liquid post with a socket or spanner. Remove the liquid dip tube and ensure no hop matter is blocking the dip tube or the post

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can freeze the beer in the line and partially or completely block the flow. Ensure the lines do not come into contact with the cold plate

CO2 cylinder may be empty. If there is insufficient CO2 to pressurise the head space of the keg then beer will not pour. Replace or refill the CO2 cylinder if empty

Beer is too warm

Keg may not be cold enough. Leave the keg in the kegerator until it is fully chilled. This can take up to 24 hours (for example) with a room temperature 50L keg

Font not cool enough. Direct the Font Fan tubing to the top of the font. Cut the Font Fan tubing to the correct length. Cut the tubing at a 45° angle to ensure it remains unobstructed. Ensure the fan is turned on

CO2 Cylinder is empty

Cylinder may be used up. It takes approx 6g of CO2 to dispense 1L of beer at normal serving pressure. Thus, a 2.6kg CO2 cylinder will dispense approx. 8 x 50L kegs. More CO2 will be used if also carbonating the kegs. Refill the CO2 cylinder when empty

Kegerator not cooling to set point temperature

Insufficient clearance. A minimum of 100mm clearance is required on each side of the kegerator to ensure adequate heat dissipation for the condensers. Move the kegerator into open space to improve cooling efficiency

Ice build up. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Door left open/not closed properly. If the door is not properly closed or misaligned the kegerator may not cool adequately. Ensure the door is closed and aligned properly

Hot environment. If you are in a very hot environment remove the font tube from the font tower and instead direct it into the kegerator to improve air flow throughout the fridge. This is because of ‘heat ingress’ into the system

Kegerator is too cold

Sides of kegerator are extremely warm

This is normal. The heat generated during refrigerant cooling is radiated from the left and right hand side of the kegerator. During normal operation these can get quite warm/hot. This is typically more apparent when the kegerator is cooling from ambient (so the compressor will be working harder and for longer). NOTE: It is vital that this unit has a minimum of 100mm clearance on each side for adequate cooling performance

Cannot adjust Set Point Temperature

Excessive noise from fan

Ice build up. If there is visible ice build up there is likely also ice in the fan housing. The fan lades will hit this when spinning causing excessive noise. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Black substance under cold plate

This is excess insulation. This is not uncommon in new kegerators after use. Excess foam insulation may drip from behind the cold plate. This is normal and nothing to worry about - simply clean with a damp microfibre cloth.

Loose wiring. It is possible for the lead to the fan to become slightly loose and contact the blades causing noise. Remove the fan housing and reposition the wire to prevent it from contacting the blades

No castor wheel screws

These are pre-installed. The castor wheel screws are installed in the underneath of the kegerator and simply need to be unscrewed with a 5/16" socket or wrench, or Philips driver

Ice build up on cold plate

Moisture or humidity ingress. If the door is left open or the seals are damaged or dirty then ice can build up on the cold plate. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

EE Error

This is an electrical fault. This can be caused by a faulty Temperature Probe (Thermistor) or a loose connection or damaged or faulty connection. Try replacing the Temperature Probe. Inspect the board for loose or damaged connections

Front display flashing

No power to kegerator

The circuit may have tripped. Check that the beaker has not tripped. If it has, remove all other appliances form the circuit, reset the breaker and try again

Water is leaking from kegerator

Melted ice build up. If there is too much water, moisture or humidity ingress in the kegerator, the ice build up can overwhelm the evaporator plate at the rear of the kegerator. Defrost the kegerator (if necessary) by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Leak & Pressure Testing

Series 4 User Guide | Leak & Pressure Testing

Important

Performing a CO2 leak test is important to ensure that your system will hold pressure and that there are no leaks in any connections in the system.

If there are any leaks this can result in the CO2 cylinder becoming empty in a short period.

Method 1 - Pressure Decay Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Turn CO2 cylinder valve off

Once pressurised, turn the valve handle on the CO2 cylinder clockwise until the valve is turned off

4

Check Pressure

Wait for at least two hours then check the pressure reading on the right hand (low pressure) gauge of the regulator

If the pressure reading has not changed (so is still reading ~20psi) then there are no leaks in the system

If the pressure has dropped a noticeable amount then it is very likely there is a leak in the system. Use Method 2 - Detergent Bubble Test to locate the leak. Note: Even if this test is passed it is quite a good idea to perform this test in any case

Method 2 - Detergent Bubble Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 40-50psi. Wait for the empty keg to fill with CO2 to ensure the system is properly pressurised. Note: We use a higher pressure in order to make any leaks easier to detect. Ensure there is no beer in the keg as it may become over-carbonated

3

Check For Leaks

Using a soapy water solution (washing up liquid and water is perfect for this) in a spry bottle or simply dabbed on, check for leaks at all connections. The soapy water spray will slowly bubble if there are any leaks.

Connections to check include:

• The connection between the CO2 cylinder and the regulator • All duotight connections including the 8mm x FFL duotight connected to the regulator, ball lock disconnects and keg coupler, the 6.5mm x 8mm duotight reducers connected to the short shanks and the 8mm duotight tee pieces • Around ball lock disconnects and keg couplers when they are connected to the keg • Around the lid of a Cornelius keg • Make sure to remove the ball lock disconnects from the posts of the ball lock keg and check the post itself for leaks

IMPORTANT: Do not spray any duotight fittings with StellarSan or phosphoric acid solution to perform a leak test.

4

Perform a Pressure Decay Test

Once any leaks have been located and fixed, perform another Pressure Decay Test to ensure that the system holds pressure

Isolation Test

If any CO2 leaks are detected, if can be helpful to perform an Isolation Test to determine where the leak is in the system

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Isolate System

Once the system is pressurised, isolate each part of the system.

  1. Turn valve of CO2 cylinder fully off.

  2. Fully unwind the (anti clockwise) the regulator knob

  3. Remove Gas Disconnect from the keg

  4. (If using) Remove Gas Disconnect from gas inlet of kegerator

  5. (If possible) Weigh the CO2 cylinder

  6. Wait at least 12 hours

4

Test System

After at least 12 hours, if there is a leak in the system we can determine roughly where the leak is after isolating

  1. If the weight of the CO2 cylinder has gone down noticeably, the cylinder possibly has a leak

  2. If the pressure on the regulator has gone down, the regulator, gas line or fittings may have a leak

  3. Test the keg(s) by pulling the PRV. If no CO2 is released then the keg may have a leak.

NOTE: It is safe to submerge duotight fittings and EVABarrier in water when locating leaks. Regulators cannot be safely immersed

KegLand Undercover / Build In / Semi-Integrated Kegerator | Quick Start Guide

KegLand Undercover / Build In / Semi-Integrated Kegerator | Quick Start Guide

The KegLand Undercover / Build In / Semi-Integrated Kegerator is designed to be installed snugly into a standard 600mm kitchen cavity.

Unlike most other kegerator models, this is custom designed to not require any space around it for ventilation, so can be installed completely flush into your cavity, for a smooth, entirly modern look!

This particular Kegerator uses a multitude of fans to suck and blow air to the front of the Kegerator allowing it to squeeze into the tightest of spaces.

Setup

KegLand Undercover / Build In / Semi-Integrated Kegerator | Setup

Setup

Please refer to this video for a detailed guide to setting up a kegerator. This is for a Series X kegerator, but the specifics of font setup, balancing beer lines etc are exactly the same across kegerator models.

Preparation

  • Remove all items from inside kegerator

  • Ensure all items have been included

  • Remove any protective plastic from the kegerator before first use

  • Check for any damage which has occurred during transit including any liquid or oil marks on the inside of the packaging

Installing Regulator onto the CO2 Cylinder

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder then tighten further with a 7 in 1 tool or a suitable wrench

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder using the knurled grip. MK5 Regulators can be hand tightened due to the new spigot seal design that easily compresses

Attach 8mm EVABarrier gas line to the Regulator

KL07429 MK4 Regulator

Thread the KL06880 duotight fitting onto the regulator by hand, then tighten gently with a 7 in 1 tool or a suitable wrench. NOTE: DO not over tighten as this may cause the duotight fitting to split

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the KL06880 duotight fitting, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

KL30670 MK5 Regulator

The MK5 regulator comes as standard with an 8mm duotight ball valve and integrated check valve

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the duotight fitting, ensuring it is inserted fully (approx.22mm)

Ensure the ball valve is opened before using the MK5 Regulator

Setup Font, Taps and Beer line(s)

Connect gas & beer lines to coupler or disconnects

Balance Beer Lines and Carbonation levels

Balancing Lines & CO2 Pressure

Series 4 User Guide | Balancing Lines & CO2 Pressure

Beer Line Diameter and Length Correlation

To ensure you get a consistent pour with the correct amount of head it is important to ensure the length of beer is correlated with the internal diameter of the EVABarrier hose. The suggested length of beer line for each internal diameter is outlined below.

Please refer to this chart for a guide to appropriate beer line length for different diameter line:

Beer Line Length Guide

Internal Line DIameter
Suggested Beer Line Length

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

KegLand Font Kits come with pre-cut lengths of beer and gas line. These are typically sized to allow at least 1.5m per length and thus do not need to be cut down in size.

If cutting your own lengths of beer line it is best to start at the upper end of the suggested range and cut the beer line down in size until the desired pour speed is achieved. The faster the pour, the more likely you will get too much head/foam in the glass and also a fast pour can 'knock' carbonation out of solution resulting in a beer with too much head but no carbonation!

Thus, for example, if starting with 4mm ID line start with a 2m length and cut down in 100mm lengths until the desired pour is achieved.

4mm ID line is often the best choice in a short draw (kegerator) setup as it means less overall length of beer line is required which means the kegerator will be less cluttered. It also reduces the amount of beer sitting in the lines between pours.

To see how much beer is in the line (approximately) please refer to this table:

Internal Diameter
Minimum length of line
Beer per metre in line (approx)
Total beer in line (approx)

4mm

1.5m

12.5ml

19ml

5mm

2m

20ml

40ml

6mm

3m

28ml

84ml

The downside of 4mm ID beer line is that it is quite hard to fit over barbs. We highly recommend using duotight fittings instead as they are very easy to use and install. They can also be readily swapped out if required - for example, if you decide to change the number of taps and kegs in your setup. All KegLand kegerator kits come with duotight fittings as standard.

Balancing the Kegerator with CO2

If you are not sure about temperature, carbonation levels and CO2 pressure for serving, setting the kegerator to 2­°C and the regulator to 12psi is appropriate for most situations.

To produce the perfect pour, a number of variables need to be balanced. These include the beer line length, carbonation level of the beer and storage temperature of the keg.

The temperature of the beer in the keg correlates directly to the carbonation level. Thus, a beer at 4°C will have less carbonation than a beer at 2°C at the same CO2 pressure.

For most styles of beer, you should be aiming for a carbonation level of between 2.2-2.8 volumes of carbonation. 2.6 volumes of carbonation can be considered a good average level for most beers. If you are unsure of the carbonation level of the beer IE If it is a commercial keg then assume it is at 2.6 volumes of carbonation.

The pressure at which you dispense the beer should be slightly higher than the carbonation pressure (~10% higher).

For example, to carbonate to 2.6 volumes at 2°C you would carbonate the beer at approximately 11psi and then serve the beer at approximately 12psi.

The pressure at which you serve the beer should be determined as above - thus the carbonation level determines the serving level. Do not try to fix a fast or slow pour by adjusting the pressure. Too low a pressure will result in flat beer, and too high a pressure will cause over-carbonation.

If you think that you have over carbonated your beer you may need to release the Pressure in the keg and then set it to your desired pressure according to the carbonation chart above. Do not release pressure in the keg by pulling the PRV on the regulator as this can result in liquid being pulled into the regulator and potentially causing damage to the regulator.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the reguator to 12psi will suit almost all beer styles

Preparation & Installation

KegLand Undercover / Build In / Semi-Integrated Kegerator | Installation

WARNING - IMPORTANT INFORMATION

Included

  • MK4 CO2 Type 30 Regulator

  • Black Reinforced Plastic Drip Tray

  • Font Plug

  • Swappable Door Hinges

  • Custom Adhesive Door Handle (Place the door handle either horizontal on top of the door, or vertical. The choice is yours for which aesthetic is most pleasing)

Specifications

  • Climate Class: T (Tropical)

  • Refrigerant: R600a

  • Gas Amount: 25g

  • Rated Current: 1A

  • Power: 106 Watts

  • Fridge Capacity: 170L

  • Voltage: AC220V

  • Hz: 50Hz

KegLand Undercover Kegerator Dimensions

Designed to fit in a standard 600mm wide cavity

Installation Guide

For a detailed guide on installing the UnderCover Kegerator into your cabinetry/indor or outdoor bar setup, please refer to this video:

Please note as that as this unit is designed to be built in it does not include castor wheels, a guard rail or CO2 cylinder bracket.

Operation

Series 4 User Guide | Operation

Display Panel Legend

  1. Cooler (Down) Button

  2. Warmer (Up) Button

  3. Temperature

  4. Celsius/Fahrenheit Indicator

  5. Fan Indicator

  6. Celsius/Fahrenheit Button

  7. Fan Button

Adjusting the Set Point Temperature

To adjust the Set Point Temperature:

Change Display between Celsius and Fahrenheit

To change the displayed temperature between Celsius and Fahrenheit press the °F/°C button. Press it again to revert to the previous units.

Fan Operation

Temperature Calibration

If there is a large variance between the displayed temperature (IE the temperature of the internal temperature probe and the actual internal temperature of the kegerator (as measured by a calibrated thermometer) then the Temperature Offset can be adjusted from -10°C to 10°C

A Temperature Offset will offset the displayed temperature by the entered amount.

Thus, if the displayed temperature is 2°C but the actual internal temperature is 4°C, an offset of +2°C is required.

Note: In most cases this is not necessary to be adjusted. There will be minor temperature differences in the kegerator due to airflow etc.

To Adjust the Offset

  1. Once the desired value is displayed it will be saved after the display stops flashing (approx. 5 seconds)

  2. The display will revert to the current kegerator temperature. This will be different to the value displayed before the offset adjustment was made if the operation was performed correctly.

Cleaning Kegerator

The interior of the kegerator may be cleaned in the same manner. It is not uncommon for some mould to be present inside the kegerator due to the nature of use. If present, clean with a mild mould remover spray and a damp microfibre cloth. Be careful to not get mould spray on any fittings such as keg posts or disconnects.

Beer Line may be too short. Please refer to for a guide to recommended lengths for beer line of various diameter

CO2 pressure may be too high. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this for more info

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Refer to to fix over-carbonated beer

CO2 pressure may be too low. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this for more info

Beer Line may be too long. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Typically most beers in a short draw system are served at approx. 10-12psi. Refer to to fix over-carbonated beer

Beer Line may be too short. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved. Please refer to this for more info

Beer Line may be too long. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may be too cold.

Keg may be frozen. If the Set Point is too low or there is an issue with the temp probe calibration, the keg(s) may freeze. Check and correct the and Set Point of the kegerator

Kegerator may not be cold enough. Check and of the kegerator. 2°C is typically the correct temperature to achieve a good pour

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform to ensure the correct temperature is maintained

Possible Gas Leak. Perform an to check for potential CO2 leaks

Not calibrated properly. If the kegerator is not cooling adequately but the compressor is cycling at the Set Point temperature the kegerator may require .

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform to ensure the correct temperature is maintained

Set Point temperature may be incorrect. . For best results set this to 2°C. Setting too low a temperature may cause freezing or performance issues

Child Lock engaged. These have a built in Child Lock. , press and hold the Warmer button for 5 seconds until the display flashes (the displayed number is the current Set Point)

Board Failure. This can indicate a failure of the front or the . Both boards are designed for easy replacement

Board failure. This can indicate a failure of the front or the . Both boards are designed for easy replacement

Beer Line may be too short. Please refer to for a guide to recommended lengths for beer line of various diameter

CO2 pressure may be too high. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this for more info

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Refer to to fix over-carbonated beer

CO2 pressure may be too low. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this for more info

Beer Line may be too long. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Typically most beers in a short draw system are served at approx. 10-12psi. Refer to to fix over-carbonated beer

Beer Line may be too short. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved. Please refer to this for more info

Beer Line may be too long. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may be too cold.

Keg may be frozen. If the Set Point is too low or there is an issue with the temp probe calibration, the keg(s) may freeze. Check and correct the and Set Point of the kegerator

Kegerator may not be cold enough. Check and of the kegerator. 2°C is typically the correct temperature to achieve a good pour

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform to ensure the correct temperature is maintained

Possible Gas Leak. Perform an to check for potential CO2 leaks

Not calibrated properly. If the kegerator is not cooling adequately but the compressor is cycling at the Set Point temperature the kegerator may require .

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform to ensure the correct temperature is maintained

Set Point temperature may be incorrect. . For best results set this to 2°C. Setting too low a temperature may cause freezing or performance issues

Child Lock engaged. These have a built in Child Lock. , press and hold the Warmer button for 5 seconds until the display flashes (the displayed number is the current Set Point)

Board Failure. This can indicate a failure of the front or the . Both boards are designed for easy replacement

Board failure. This can indicate a failure of the front or the . Both boards are designed for easy replacement

Initial pressure testing can be performed in two different ways. If leaks are detected an can help determine the location of he leak.

Once the general location of the leak has been determined by isolation testing, perform a in order to locate the leak precisely.

KegLand Undercover / Build In / Semi-Integrated Kegerator

To purchase a complete kegerator setup, custom configured with anywhere from 1 to 4 taps please use the Configurable Builder

The MK4 regulator comes as standard with a

Please refer to the for a detailed guide on the different types of fonts

Please refer to the for assembly instructions for the different types of beer and gas connections

Please refer to the for details on getting the system balanced for a great pour

To get a great pour with good head the length of the beer line needs to be adjusted according to the internal diameter of the line and to the carbonation level of the liquid being dispensed. Broadly speaking, the smaller the internal diameter of the beer line the less line is required to get a good flow. For that reason, the standard line used for beer line in all KegLand Font Kits is KL06224

To achieve a specific carbonation level refer to this and match the temperature of the kegerator to the desired carbonation level. Typically kegerators would be set to maintain a temperature between 0-3°C. Typically, 2°C is the perfect temperature for most beer styles.

If you wish to have beers of different carbonation levels in the kegerator then you can use a KL10870 to have two different serving pressures. Alternatively a KL15035 can be installed on the gas lines which allows individual control of each line.

If kegerator has been moved/delivered do not turn it on unless it has been standing upright for at least 24 hours. Failure to do this will void warranty and may damage the kegerator. Leave the kegerator upright for at least 24 hours before plugging in mains power after receiving and unboxing

CO2 gas can be dangerous. Make sure to always use CO2 in a well ventilated space

Never exceed 40psi in your keg system

Always flush chemicals from the beer line completely before tapping keg

Always check for gas leaks once the kegerator is set up

Width - 600mm Height - 865mm (no castors) Depth - 600mm (640mm including handle and rear fittings) Download the .

Press and hold the Up button for 5 seconds. The display will flash and show the current Set Point Temperature. This is a Child Safety Lock feature to prevent accidentally changing the Set Point Temperature.

Press the Up or Down buttons to modify and save the Set Point Temperature. When the display stops flashing the new Set Point Temperature will be saved.

NOTE: The Up or Down buttons must be pressed repeatedly to change the temperature. The temperature will not continue to change if the button is held down - this is a child lock feature.

The fan is designed for continuous operation. This will help maintain a consistent temperature. In addition, directing the font fan conduit inside the font can assist with keeping the taps and beer lines cold, which helps to minimise 'first beer foam' issues. If desired the fan can be turned on and off manually using the Fan Button. When the fan is on, the fan icon will be displayed.

Press and hold the Up and Down buttons for approx 5 seconds - until the display flashes SC

Once the display flashes SC, release the Up or Down buttons and press the °F/°C button. This will display the current Offset Temperature (which should be 0°)

Press the Up or Down buttons to modify the Temperature Offset (from 10°C to -10°C)

The exterior of the kegerator can be cleaned with a damp microfibre cloth and a mild spray cleaner. Stainless polish may be used on stainless surfaces (such as fonts etc). or solutions may also be used instead.

Monitor the evaporator plate (at the back of the kegerator on top of the compressor). In normal use this should not be filled with water as the heat generated by the compressor will evaporate normal levels of water. If there is excessive water in the evaporator plate or it is overflowing please refer to

LCD Temperature Control board
Main Circuit Board
LCD Temperature Control board
Main Circuit Board
LCD Temperature Control board
Main Circuit Board
LCD Temperature Control board
Main Circuit Board
Undercover / Build In / Semi-Integrated Kegerator Homebrew Bar Kit
KL07429 MK4 Regulator
KL30670 MK5 Regulator
KL06880 8mm x FFL duotight fitting
Font Assembly
Keg Types guide
Balancing Kegerator Lines & CO2 guide
4mm ID x 8mm OD Double Wall EVABarrier
dual pressure regulator
inline regulator
this chart
Carbonation Chart
this guide
Carbonation Chart
this chart
this guide
this chart
Carbonation Chart
this chart
Increase the Set Point of the kegerator
calibration
adjust the Set Point
Offset Calibration
Calibration
Offset Calibration
Check the Set Point temperature
To adjust the Set Point temperature
Isolation Test
this chart
Carbonation Chart
this guide
Carbonation Chart
this chart
this guide
this chart
Carbonation Chart
this chart
Isolation Test
Isolation Test
Detergent Bubble Test
Carbonation Chart
Increase the Set Point of the kegerator
calibration
adjust the Set Point
Offset Calibration
Calibration
Offset Calibration
Check the Set Point temperature
To adjust the Set Point temperature
Display Panel Legend
drawings of this model here
StellarClean PBW
StellarOxy
Troubleshooting

Guide to Homebrew/Cornelius Kegs & Disconnects

KegLand Undercover / Build In / Semi-Integrated Kegerator | Homebrew/Cornelius Kegs & Disconnects

To carbonate and dispense from a homebrew style keg you will need to use disconnects. These come in two different categories which are specific for ball-lock or pin-lock kegs. Balllock kegs require ball-lock disconnects and pin-lock kegs require pin-lock disconnects

Inserting EVABarrier hose into duotight fittings

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Guide to Commercial Kegs & Couplers

KegLand Undercover / Build In / Semi-Integrated Kegerator | Commercial Kegs & Couplers

Prior to attaching the keg coupler onto the keg make sure that a gas line is connected to the gas inlet and this gas line is connected to a regulator and a beer line is connected to the liquid outlet and this beer line is connected to a tap. Attaching the keg to the keg coupler is usually the last step of the kegerator setup.

A-Type Keg Coupler

D-Type and S-Type Couplers

Push the coupler into the opening of the spear and then rotate firmly clockwise to attach the coupler to the spear. Then firmly depress the handle to tap the keg.

More detailed instructions on how to assemble and operate a keg coupler can be seen in this video:

Commercial Keg Couplers

Inserting EVABarrier hose into duotight fittings

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

Removing EVABarrier Hose from duotight fittings

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Using Ball Lock DIsconnects with Commercial Couplers

KegLand Commercial Couplers are supplied with duotight fittings that make connecting EVABarrier gas and beer line quite easy.

Quad Font Kits

KegLand Undercover / Build In / Semi-Integrated Kegerator | Quad Font Kits

Quadruple Tap Font Kits

  1. Remove the cap from the top of the font and attach the font to the top of the kegerator using four metric M5 stainless steel screws. The mounting points can be found on the inside of the font and can be attached using a long screwdriver, bit extender or flexible drill bit

  2. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

  3. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  4. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  5. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  6. Repeat for all other duotight compatible short shanks and beer lines

  7. Feed the beer lines from the duotight compatible short shanks into the kegerator

  8. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  9. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

  10. NOTE: It is easiest to attach the shanks in the order below:

EVABarrier Gas Line Setup (Quad Font Kit)

Quad Font

  1. Feed this through the gas inlet into the kegerator.

  2. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  3. Cut this section into approx 4 x 50cm lengths

  4. Push each length into the 8mm duotight Equal Tee Pieces

  5. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Leak & Pressure Testing

KegLand Undercover / Build In / Semi-Integrated Kegerator | Leak & Pressure Testing

Important

Performing a CO2 leak test is important to ensure that your system will hold pressure and that there are no leaks in any connections in the system.

If there are any leaks this can result in the CO2 cylinder becoming empty in a short period.

Method 1 - Pressure Decay Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Turn CO2 cylinder valve off

Once pressurised, turn the valve handle on the CO2 cylinder clockwise until the valve is turned off

4

Check Pressure

Wait for at least two hours then check the pressure reading on the right hand (low pressure) gauge of the regulator

If the pressure reading has not changed (so is still reading ~20psi) then there are no leaks in the system

If the pressure has dropped a noticeable amount then it is very likely there is a leak in the system. Use Method 2 - Detergent Bubble Test to locate the leak. Note: Even if this test is passed it is quite a good idea to perform this test in any case

Method 2 - Detergent Bubble Test

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 40-50psi. Wait for the empty keg to fill with CO2 to ensure the system is properly pressurised. Note: We use a higher pressure in order to make any leaks easier to detect. Ensure there is no beer in the keg as it may become over-carbonated

3

Check For Leaks

Using a soapy water solution (washing up liquid and water is perfect for this) in a spry bottle or simply dabbed on, check for leaks at all connections. The soapy water spray will slowly bubble if there are any leaks.

Connections to check include:

• The connection between the CO2 cylinder and the regulator • All duotight connections including the 8mm x FFL duotight connected to the regulator, ball lock disconnects and keg coupler, the 6.5mm x 8mm duotight reducers connected to the short shanks and the 8mm duotight tee pieces • Around ball lock disconnects and keg couplers when they are connected to the keg • Around the lid of a Cornelius keg • Make sure to remove the ball lock disconnects from the posts of the ball lock keg and check the post itself for leaks

IMPORTANT: Do not spray any duotight fittings with StellarSan or phosphoric acid solution to perform a leak test.

4

Perform a Pressure Decay Test

Once any leaks have been located and fixed, perform another Pressure Decay Test to ensure that the system holds pressure

Isolation Test

If any CO2 leaks are detected, if can be helpful to perform an Isolation Test to determine where the leak is in the system

1

Connect System

Attach all disconnects to an empty keg. If there is liquid in the keg this will give a poor reading as CO2 will become absorbed into solution

2

Set Pressure

Set the pressure on the CO2 regulator to 20psi. Wait for the empty keg to fill with CO2 to 20psi to ensure the system is properly pressurised

3

Isolate System

Once the system is pressurised, isolate each part of the system.

  1. Turn valve of CO2 cylinder fully off.

  2. Fully unwind the (anti clockwise) the regulator knob

  3. Remove Gas Disconnect from the keg

  4. (If using) Remove Gas Disconnect from gas inlet of kegerator

  5. (If possible) Weigh the CO2 cylinder

  6. Wait at least 12 hours

4

Test System

After at least 12 hours, if there is a leak in the system we can determine roughly where the leak is after isolating

  1. If the weight of the CO2 cylinder has gone down noticeably, the cylinder possibly has a leak

  2. If the pressure on the regulator has gone down, the regulator, gas line or fittings may have a leak

  3. Test the keg(s) by pulling the PRV. If no CO2 is released then the keg may have a leak.

NOTE: It is safe to submerge duotight fittings and EVABarrier in water when locating leaks. Regulators cannot be safely immersed

Font Kit Assembly

KegLand Undercover / Build In / Semi-Integrated Kegerator | Font Kit Assembly

KegLand Kegerators can be configured with different font and tap options.

Depending on the kegerator, you can have from 1 - 8 taps, or possibly more with the Grand Deluxe range.

Fonts can be a standard tower configuration, a tee bar or a super slim tee bar type.

All KegLand Font Kits (as opposed to Font Only) include beer and gas line, shanks and duotight connectors (where necessary), standard black tap handles for NukaTaps and all required beer and gas line, as well as tee pieces to split the gas line as needed. A 7 in 1 tool for easy font and shank assembly is also required. The exact inclusions depend on the type of font and number of taps - please refer to the product page for the font kit for details.

Please refer to the guide below for the selected font kit assembly

Compatible font options include:

Keg Types

KegLand Undercover / Build In / Semi-Integrated Kegerator | Keg Types

Different Keg Types

When setting up a kegerator system at home, it is important to understand the differences between the two main types of keg on the market.

The different kegs require different gas and beer line fittings inside the kegerator. Other components of the kegerator (taps, font etc) are interchangeable. The way in which the beer line and gas line is attached to the keg is the main point of difference.

It is possible to mix and match keg styles in the one kegerator, provided the kegs are small enough to fit. Simply use the correct connection (coupler or ball lock disconnects) on ach beer and gas line to allow this.

Choose the type of connector used to see how to set each gas line up

Tee Bar Font Kits

KegLand Undercover / Build In / Semi-Integrated Kegerator | Tee Bar Font Kits

Tee Bar Fonts

  1. Remove the caps from the end of the fonts and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. NOTE: Install shanks from the middle of the font outwards

  3. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank. NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

  4. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font. Angling the shank off to the side slightly is generally easiest

  5. Push each length of beer line into the 6.5mm x 8mm reducer which is attached to a short shank

  6. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower.

  7. Repeat for all other duotight compatible short shanks and beer lines

  8. Feed the beer lines from the duotight compatible short shanks into the kegerator

  9. Using the included M5 x 30mm bolts, mount the font onto the kegerator after feeding the lines through into the kegerator

  10. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  11. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

EVABarrier Gas Line Setup (Four Tap Tee Bar Font Kits)

  1. Feed this through the gas inlet into the kegerator.

  2. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  3. Cut this section into approx 4 x 50cm lengths

  4. Push each length into the 8mm duotight Equal Tee Pieces

  5. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tees

Ball Lock fittings | Cornelius Kegs

There are several types of Ball Lock keg available, including standard stainless and Cornelius Kegs, and also OXEBAR kegs in . If using Mini Kegs or 4L or 8L OXEBAR Kegs you will also need a ball lock tapping head.

Each keg requires a and a . Due to the design of the posts on the keg a liquid disconnect can only be used on the black liquid (OUT) post and a gas disconnect can only be used on the grey gas (IN) post.

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

Using a 7 in 1 tool to remove EVABarrier from a duotight fitting

Slide the keg coupler over the groove on the top of the keg then firmly depress the handle to tap the keg. NOTE: To fit a 50L keg with an A-type keg coupler into a kegerator or if your keg is a DIN style keg (tall skinny style) you will need to use a KL00390

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

Using a 7 in 1 tool to remove EVABarrier from a duotight fitting

However, if you plan on switching couplers or wish to use an alternative connection method that allows a bit more customisation, we recommend replacing the duotight fittings with Ball Lock Posts. When adding Ball Lock Posts to a coupler setup, it is recommended to also add a KL00390 which will make it easier to fit a 50L keg.

You will also need a KL00840 and a KL00833 which will replace the duotight fittings on the coupler and allow you to use Ball Lock Disconnects on the beer and gas line instead

Couplers adapted for Ball Lock Posts

Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to

Attach duotight reducer to short shank

Attach each EVABarrier beer line to a or

Tightening Short Shank with 7 in 1 tool
Correct shank order | Quad Font

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Quadruple Gas Line Configuration

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Initial pressure testing can be performed in two different ways. If leaks are detected an can help determine the location of he leak.

Once the general location of the leak has been determined by isolation testing, perform a in order to locate the leak precisely.

Fonts and taps can also have different configurations - you may chose standard , the black or possibly you need (if serving highly carbonated beverages, for example)

We divide kegerators into two types: setups and setups. Kegs in both types are available in multiple sizes.

For example, you may wish to have a on tap, as well as in a 19L keg. In that case, one beer/gas line would be terminated with an A Type Coupler, and the other would have a gas and a liquid ball lock disconnect.

Feed the length of 4mmx8mm EVABarrier beer line through the tap hole on the front of the font and feed the 4mmx8mm EVABarrier beer line through the slimline nut and convex collet on the inside of the font. For a guide to getting the correct length for beer line refer to

Attach duotight reducer to short shank

Attach each EVABarrier beer line to a or

Tightening Short Shank with 7 in 1 tool

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Quadruple Gas Line Configuration

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

19L
9.5L
stainless Mini Kegs
20L, 8L and 4L sizes
liquid disconnect (black)
gas disconnect (grey)
Tube Cutter
Low Profile Elbow Bend
Tube Cutter
Low Profile Elbow Bend
Cornelius Type Ball Lock Post 5/8 Liquid
Cornelius Type Ball Lock Post 5/8 Gas
Balancing Lines & CO2 Pressure
commercial (brewery made)
homebrew
stainless NukaTaps
Stealth Bomber NukaTaps
Flow Control NukaTaps
Single Tap Brushed Stainless Font Kit
Double Tap Brushed Stainless Font Kit
Triple Tap Brushed Stainless Font Kit
Quadruple Tap Brushed Stainless Font Kit
Single Tap Black Phantom Font Kit
Double Tap Black Phantom Font Kit
Triple Tap Black Phantom Font Kit
Quadruple Tap Black Phantom Font Kit
4 Tap T-Bar Brushed Stainless Font Kit
Commercial (Brewery Made) Kegerator
Homebrew Kegerator
TALOS keg of craft beer
on demand soda water
Balancing Lines & CO2 Pressure
commercial (brewery made)
homebrew
liquid ball lock disconnect
keg coupler
liquid ball lock disconnect
keg coupler
MK4
MK5
MK4
MK5
Isolation Test
Detergent Bubble Test

Single, Double & Triple Tower Style Font Kits

Quad Font Tower Style Kits

Tee Bar Font Kits

Cover
Cover
Cover

Commercial Kegs & Couplers

Homebrew Kegs & Disconnects

Cover
Cover

Grand Deluxe 3 | Quick Start Guide

Grand Deluxe 3 | Quick Start Guide

The Grand Deluxe 3 models are made and built tough for a commercial environment for your use in the man cave or small bar/cafe.

The two door Grand Deluxe 3 model can hold:

12 x 19L Cornelius Ball Lock Kegs OR 3 x 50L DIN type Kegs

or a mix and match of both to your liking. The three door Grand Deluxe 3 model can hold:

20 x 19L Cornelius Ball Lock Kegs OR 5 x 50L DIN type Kegs

or a mix and match of both to your liking.

The Grand Deluxe 3 range of commercial kegerators are Climate Class 4 rated, with 304 Stainless Steel Countertops with thick core foam to aid in temperature loss from your refrigerator. They have double glazed tempered safety glass with self-closing lockable doors as standard, and inbuilt countersunk stainless drip tray system with drainage tubes fitted.

Installation Diagrams

KegLand Undercover / Build In / Semi-Integrated Kegerator | Installation Diagrams

Single Tap Commercial Keg Installation Diagrams

Single Tap Commercial Keg Installation Diagrams (Ball Lock Posts & Disconnects)

Single Tap Cornelius Ball Lock Keg Installation Diagram

Double Tap Cornelius Ball Lock Keg Installation Diagram

Triple Tap Cornelius Ball Lock Keg Installation Diagram

Quadruple Tap Cornelius Ball Lock Keg Installation Diagram

Operation

KegLand Undercover / Build In / Semi-Integrated Kegerator | Operation

Display Panel Legend

  1. Power Button

  2. SET Button

  3. Up and Down Buttons

  4. Defrost Cycle Indicator

  5. Fan Indicator

  6. Celsius/Fahrenheit Button

  7. Manual LED Button

Adjusting the Set Point Temperature

To adjust the Set Point Temperature:

Change Display between Celsius and Fahrenheit

Manually operate the internal LED

Enter Manual Defrost

Adjust Hysteresis

Hysteresis is the allowed differntial from the Set Point Temperature before the compressor (cooling) operates. Thus, if the Set Point Temperature is 2°C and the Hysteresis is 3°C then the compressor will operate when the internal temperature reads 5°C, and it will continue to operate until the Set Point Temperature of 2°C is reached. The default hysteresis is 3°C, which is appropriate for most circumstances.

Note: Decreasing the hysteresis can increase power consumption

To Adjust the Hysteresis

  1. Once the desired value is displayed it will be saved after the display stops flashing (approx. 6 seconds)

Temperature Calibration

If there is a large variance between the displayed temperature (IE the temperature of the internal temperature probe and the actual internal temperature of the kegerator (as measureed by a calibrated thermometer) then the Temperature Offset can be adjusted from -20°C to 20°C

A Temperature Offset will offset the displayed temperature by the entered amount.

Thus, if the displayed temperature is 2°C but the actual internal temperature is 4°C, and offset of +2°C is required.

Note: In most cases this is not necessary to be adjusted. There will be minor temperature differences in the kegerator due to airflow etc.

To Adjust the Offset

  1. Once the desired value is displayed it will be saved after the display stops flashing (approx. 6 seconds)

To Adjust the Defrost Duration

  1. Once the desired value is displayed it will be saved after the display stops flashing (approx. 6 seconds)

To Adjust the Defrost Interval Time

  1. Once the desired value is displayed it will be saved after the display stops flashing (approx. 6 seconds)

Factory Reset

Balancing Lines & CO2 Pressure

KegLand Undercover / Build In / Semi-Integrated Kegerator | Balancing Lines & CO2 Pressure

Beer Line Diameter and Length Correlation

To ensure you get a consistent pour with the correct amount of head it is important to ensure the length of beer is correlated with the internal diameter of the EVABarrier hose. The suggested length of beer line for each internal diameter is outlined below.

Please refer to this chart for a guide to appropriate beer line length for different diameter line:

Beer Line Length Guide

Internal Line DIameter
Suggested Beer Line Length

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

KegLand Font Kits come with pre-cut lengths of beer and gas line. These are typically sized to allow at least 1.5m per length and thus do not need to be cut down in size.

If cutting your own lengths of beer line it is best to start at the upper end of the suggested range and cut the beer line down in size until the desired pour speed is achieved. The faster the pour, the more likely you will get too much head/foam in the glass and also a fast pour can 'knock' carbonation out of solution resulting in a beer with too much head but no carbonation!

Thus, for example, if starting with 4mm ID line start with a 2m length and cut down in 100mm lengths until the desired pour is achieved.

4mm ID line is often the best choice in a short draw (kegerator) setup as it means less overall length of beer line is required which means the kegerator will be less cluttered. It also reduces the amount of beer sitting in the lines between pours.

To see how much beer is in the line (approximately) please refer to this table:

Internal Diameter
Minimum length of line
Beer per metre in line (approx)
Total beer in line (approx)

4mm

1.5m

12.5ml

19ml

5mm

2m

20ml

40ml

6mm

3m

28ml

84ml

The downside of 4mm ID beer line is that it is quite hard to fit over barbs. We highly recommend using duotight fittings instead as they are very easy to use and install. They can also be readily swapped out if required - for example, if you decide to change the number of taps and kegs in your setup. All KegLand kegerator kits come with duotight fittings as standard.

Balancing the Kegerator with CO2

If you are not sure about temperature, carbonation levels and CO2 pressure for serving, setting the kegerator to 2­°C and the regulator to 12psi is appropriate for most situations.

To produce the perfect pour, a number of variables need to be balanced. These include the beer line length, carbonation level of the beer and storage temperature of the keg.

The temperature of the beer in the keg correlates directly to the carbonation level. Thus, a beer at 4°C will have less carbonation than a beer at 2°C at the same CO2 pressure.

For most styles of beer, you should be aiming for a carbonation level of between 2.2-2.8 volumes of carbonation. 2.6 volumes of carbonation can be considered a good average level for most beers. If you are unsure of the carbonation level of the beer IE If it is a commercial keg then assume it is at 2.6 volumes of carbonation.

The pressure at which you dispense the beer should be slightly higher than the carbonation pressure (~10% higher).

For example, to carbonate to 2.6 volumes at 2°C you would carbonate the beer at approximately 11psi and then serve the beer at approximately 12psi.

The pressure at which you serve the beer should be determined as above - thus the carbonation level determines the serving level. Do not try to fix a fast or slow pour by adjusting the pressure. Too low a pressure will result in flat beer, and too high a pressure will cause over-carbonation.

If you think that you have over carbonated your beer you may need to release the Pressure in the keg and then set it to your desired pressure according to the carbonation chart above. Do not release pressure in the keg by pulling the PRV on the regulator as this can result in liquid being pulled into the regulator and potentially causing damage to the regulator.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the regulator to 12psi will suit almost all beer styles

Specifications

Grand Deluxe 3 | Specifications

WARNING - IMPORTANT INFORMATION

Included

  • 6 x Heavy Duty Castor Wheels and bolts

  • Rubberised wire racks (2 shelves two door models, 4 shelves in three door models)

  • Font fan conduit (single run for two door models, double run for three door models)

  • Inbuilt countersunk stainless drip tray system with drainage tubes fitted

  • Door keys

Dimensions (Grand Deluxe 3 Two Door Model)

External: 1495mm (L) x 705mm (W) x 910 (H) [without 100mm castor wheels] Internal: 1160mm (L) x 550mm (D) x 780mm (H)

Dimensions (Grand Deluxe 3 Three Door Model)

External: 2300mm (L) x 710mm (W) x 910 (H) [without 100mm castor wheels] Internal: 1970mm (L) x 550mm (D) x 780mm (H) Distance from the centre of the font holes: 714mm

Specifications

  • Durable Dixell temperature controller.

  • r290 refrigerant gas. This is more electrically efficient, environmentally friendly and gives better cooling performance.

  • Embraco Compressor - EM2X3117U (Two Door), EM2X3125U (Three Door)

  • 220V

  • 304 Stainless Steel Countertops with thick core foam to aid in temperature loss from your refrigerator.

  • Black matte steel finish on the outside that has been chemically engineered with a vinyl substrate to prevent corrosion.

  • Double glazed tempered safety glass with self-closing lockable doors as standard.

  • Exterior LED light switch

  • Inbuilt countersunk stainless drip tray system with drainage tubes fitted. Font mounting hole(s) pre-fitted.

Troubleshooting

KegLand Undercover / Build In / Semi-Integrated Kegerator | Troubleshooting

Beer is not pouring or not pouring well

Gas Issues & Gas Leaks

Kegerator cooling issues

General Troubleshooting

Beer Line Length Guide

How To Fix An Over Carbonated Keg

If your beer is foaming after checking CO2 pressure, beer line length and kegerator temperature, then possibly the beer is over-carbonated. If this is the gas, then the carbonation level of the beer in the keg will need to be reduced in order to get a good pour.

19L Corny Keg

  1. Disconnect the gas line to the keg

  2. Pull the PRV to vent all headspace pressure

  3. Wait a couple of hours and then repeat. DO not reconnect the gas line until the desired carbonation level has dropped

This process can be sped up if the keg is removed from the kegerator and allowed to come to room temperature - CO2 will come out of solution faster at room temperatures. You can also vent the PRV, then close the PRV and shake the keg for 30 seconds, then vent it again. This will help force CO2 out of solution. Please note that this can cause beer or foam to spray from the PRV when venting, so proceed with caution.

Commercial Keg

Commercial kegs such as 20L, 30L or 50L kegs which are connected to the beer and gas lines by a coupler do not have a PRV, so it is a bit trickier to vent excess carbonation.

If the beer is only slightly over carbonated, the easiest way to reduce carbonation is to turn off the CO2 cylinder valve and pour beer as normal. CO2 will come out of solution as the headspace pressure is purged. This will take a while however, depending on the level of over-carbonation.

To speed this up, remove the keg from the kegerator to allow it to come to room temperature. CO2 will come out of solution faster when the beer is warm.

Carbonation Chart

This chart is an easy way to determine the required CO2 pressure to achieve the desired carbonation level. As a general rule, setting the kegerator to 2°C and the reguator to 12psi will suit almost all beer styles

Display Panel Legend

Press the SET button to display the current Set Point Temperature.

Press the Up or Down buttons to modify and save the Set Point Temperature

Press the SET button to exit the Adjustment Status and display the current actual temperature

To change the displayed temperature between Celsius and Fahrenheit press the °C/°F button. Press it again to revert to the previous units.

The internal LED is automatically turned on when the door is opened. It can be manually operated - turned on or off - using the Light Button. The LED is on a timer so it will automatically turn off after 2 minutes.

The KegLand Undercover / Build In / Semi-Integrated Kegerator has a defrost cycle programmed in. Should you wish to perform a manual defrost for any reason (such as visible ice build up) this can be performed by pressing the Up button for 6 seconds to begin a defrost cycle. If a defrost cycle is running, performing this operation will manually stop the defrost cycle.

Press the SET button and hold for 8 seconds to enter the parameter setup mode - L1 will flash on the display

Press the SET button to cycle through Parameters until L3 is displayed

Press the Up or Down buttons to modify the Hysteresis

Press the SET button and hold for 8 seconds to enter the parameter setup mode - L1 will flash on the display

Press the SET button to cycle through Parameters until L5 is displayed

Press the Up or Down buttons to modify the Temperature Offset (from 20°C to -20°C)

Press the SET button and hold for 8 seconds to enter the parameter setup mode - L1 will flash on the display

Press the SET button to cycle through Parameters until F1 is displayed

Press the Up or Down buttons to modify the Defrost Duration (from 1 minute to 60 minutes). The default setting is 30 minutes

Press the SET button and hold for 8 seconds to enter the parameter setup mode - L1 will flash on the display

Press the SET button to cycle through Parameters until F2 is displayed

Press the Up or Down buttons to modify the Defrost Interval Time (from 00 hours to 24 hours). The default setting is 4 hours

To reset all settings (Set Point, Hysteresis, Offset etc) to factory defaults, press and hold the Up or Down buttons simultaneously for 8 seconds until the display flashes 888, then release. This will restore the unit to factory defaults.

To get a great pour with good head the length of the beer line needs to be adjusted according to the internal diameter of the line and to the carbonation level of the liquid being dispensed. Broadly speaking, the smaller the internal diameter of the beer line the less line is required to get a good flow. For that reason, the standard line used for beer line in all KegLand Font Kits is KL06224

To achieve a specific carbonation level refer to this and match the temperature of the kegerator to the desired carbonation level. Typically kegerators would be set to maintain a temperature between 0-3°C. Typically, 2°C is the perfect temperature for most beer styles.

If you wish to have beers of different carbonation levels in the kegerator then you can use a KL10870 to have two different serving pressures. Alternatively a KL15035 can be installed on the gas lines which allows individual control of each line.

IF FRIDGE HAS JUST BEEN MOVED DO NOT TURN ON UNLESS IT HAS BEEN STANDING UPRIGHT FOR ATLEAST 24 HOURS. FAILURE TO DO SO WILL VOID WARRANTY. STAND FRIDGE IN THE UPRIGHT POSITION FOR 24 HOURS BEFORE PLUGGING INTO MAINS POWER SOCKET

CO2 GAS CAN BE DANGEROUS. MAKE SURE TO ALWAYS USE CO2 IN A WELL VENTILATED SPACE.

ENSURE THERE IS A MINIMUM OF 100MM CLEARANCE ON THE LEFT HAND SIDE OF THE UNIT (ON THE COMPRESSOR SIDE). FAILURE TO PROVIDE ADEQUATE VENTILATION SPACE WILL REDUCE PERFORMANCE AND VOID WARRANTY

CLIMATE CLASS 4 - RECOMMENDED TO BE USED INSIDE AN AREA THAT DOES NOT EXCEED 30°c AND 55% RELATIVE HUMIDITY. IF USED OUTSIDE, NOTE THAT THE COMPRESSOR WILL OPERATE FOR LONGER INTERVALS AND DEFROST CYCLES WILL NEED TO BE ADJUSTED BASED ON TEMPERATURE/HUMIDITY LEVELS

THESE UNITS DO NOT HAVE HEATED DOORS. IN AREAS OF HIGH HUMIDITY THE DOORS CAN FROST OR PRODUCE CONDENSATION

NEVER EXCEED 40PSI ON YOUR KEG SYSTEM.

FLUSH OUT CHEMICALS FROM YOUR BEER LINE COMPLETELY BEFORE TAPPING KEG.

ALWAYS THOROUGHLY CHECK FOR GAS LEAKS ONCE YOU HAVE SET UP YOUR SYSTEM.

Problem
Possible Cause & Solution
Problem
Possible Cause & Solution
Problem
Possible Cause and Solution
Problem
Possible Cause & Solution
Internal Line DIameter
Suggested Beer Line Length

19L Cornelius Kegs have a PRV (Pressure Relief Valve) which makes releasing excess pressure quite easy. TO fix an over-carbonated 19L keg (or any homebrew keg with a PRV such as a ) follow these steps:

4mm ID x 8mm OD Double Wall EVABarrier
dual pressure regulator
inline regulator
Carbonation Chart

How to adjust Set Point Temperature

Press the Up or Down buttons to select the desired et Point. Press the SET button to save the Set Point

Excessive noise from fan

Ice build up. If there is visible ice build up there is likely also ice in the fan housing. The fan lades will hit this when spinning causing excessive noise. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Loose wiring. It is possible for the lead to the fan to become slightly loose and contact the blades causing noise. Remove the fan housing and reposition the wire to prevent it from contacting the blades

Ice build up on cold plate

Moisture or humidity ingress. If the door is left open or the seals are damaged or dirty then ice can build up on the cold plate. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

EE Error

This is an electrical fault. This can be caused by a faulty Temperature Probe (Thermistor) or a loose connection or damaged or faulty connection. Try replacing the Temperature Probe. Inspect the board for loose or damaged connections

Water is leaking from kegerator

Melted ice build up. If there is too much water, moisture or humidity ingress in the kegerator, the ice build up can overwhelm the evaporator plate at the rear of the kegerator. Defrost the kegerator (if necessary) by turning it off until the ice has melted. Once defrosted, locate and correct the source of moisture ingress. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

4mm

1.5 metres – 2 metres

5mm

2 metres – 3 metres

6.35mm

3 metres – 4 metres

KegLand Carbonation Chart
20L OXEBAR keg

Pouring too quickly

Pouring too slowly

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved.

Beer is too foamy/frothy

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can partially freeze the beer in the line. This creates turbulence in the line which can cause excess foam. Ensure the beer lines are not in contact with the cold plate.

Beer may be too warm. Increase the Set Point of the kegerator or leave the keg in the kegerator until it is fully chilled

Beer does not have enough head

(Homebrew) Beer may not have much head. Not all beer styles produce a lot of head - this may be due to the grist of the particular brew or possibly a brewing technique affected the head

No beer comes out of tap

Lines or connections may be blocked. If the beer contains a lot of hop matter there could be hop matter stuck in the liquid dip tube or liquid post of the keg. To fix this, release the pressure in the keg by pulling on the PRV. Remove the liquid post with a socket or spanner. Remove the liquid dip tube and ensure no hop matter is blocking the dip tube or the post

The beer lines may be frozen. If the beer line comes in contact with the cold plate in the fridge it can freeze the beer in the line and partially or completely block the flow. Ensure the lines do not come into contact with the cold plate

CO2 cylinder may be empty. If there is insufficient CO2 to pressurise the head space of the keg then beer will not pour. Replace or refill the CO2 cylinder if empty

Beer is too warm

Keg may not be cold enough. Leave the keg in the kegerator until it is fully chilled. This can take up to 24 hours (for example) with a room temperature 50L keg

Font not cool enough. Direct the Font Fan tubing to the top of the font. Cut the Font Fan tubing to the correct length. Cut the tubing at a 45° angle to ensure it remains unobstructed. Ensure the fan is turned on

CO2 Cylinder is empty

Cylinder may be used up. It takes approx 6g of CO2 to dispense 1L of beer at normal serving pressure. Thus, a 2.6kg CO2 cylinder will dispense approx. 8 x 50L kegs. More CO2 will be used if also carbonating the kegs. Refill the CO2 cylinder when empty

Kegerator not cooling to set point temperature

Ice build up. If there is visible ice build up on the cold plate this will act as an insulator and prevent the cavity of the kegerator from cooling properly. Defrost the kegerator by turning it off until the ice has melted. Note: Do not try to remove the ice physically as this may damage the refrigerant lines and is not covered under warranty

Front vents may be covered. The UnderCover kegerator is designed to be built into a typical 600mm cabinet and thus does not require celarance at the sides or rear. The front vents require ventilation. Ensure that these are not covered or cooling performance and warranty may be affected

Door left open/not closed properly. If the door is not properly closed or misaligned the kegerator may not cool adequately. Ensure the door is closed and aligned properly

Hot environment. If you are in a very hot environment remove the font tube from the font tower and instead direct it into the kegerator to improve air flow throughout the fridge. This is because of ‘heat ingress’ into the system

Kegerator is too cold

Setup & Assembly

Grand Deluxe 3 | Setup & Assembly

Video Guide

Please refer to this video for a detailed walkthrough on assembling a kegerator. This is specific to the Series X range, but most of the information is relevant to all kegerator setups

Setup & Assembly

Before plugging in the unit, ensure it has been standing upright for at least 24 hours after movement

Tools Required: Philips head screwdriver and wrench or spanner

Preparation

  • Cut the straps securing the carton. WIth the assistance of another person, carefully lift the carton off the Grand Deluxe

  • Remove the protective foam and plastic cover

  • Remove any protective plastic from the kegerator before first use

  • Using a Philips head screwdriver, carefully unscrew the brackets that secure the Grand Deluxe to the shipping pallet

Install Castors

Using the supplied bolts, carefully install the castors in each corner and the middle of the Grand Deluxe. If tiliting the unit to install the castor wheels, ensure that the unit is left upright for 24 hours before turning on.

Plumb Drip Tray(s)

The contersunk drip trays are plumbed inside and outside the Grand Deluxe. The drain tube can be emptied into a bucket or similar and simply emptied periodically, or (using the external barb) this can be drained directly to a suitable floor drain.

Installing MK4 Regulator onto CO2 Cylinder

  • Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

  • Ensure the regulator dial is completely unscrewed and ensure there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

  • Hand tighten the nut and stem onto the CO2 cylinder then tighten further with a 7 in 1 faucet tap wrench/spanner

Attach EVABarrier to the regulator

  • Make sure the end of the EVABarrier hose doesn’t have any burrs and is cut straight and cleanly. Push the EVABarrier hose line firmly into the duotight fitting on the regulator and ensure it is secure up to the line indicated on the 8mm x FFL duotight fitting

  • On the right hand side of the Grand Deluxe is a gas port. This will need to be drilled out (we recommend an 8mm bit for a good fit) to accomodate the gas line.

  • The gas tubing can then be fed through the gas port into the kegerator. The gas line will also need to be tee'd off if you have two or more taps (duotight tee pieces included with Font Kit)

Assembling Font Kits

Single, Double and Triple Tap Fonts

  1. Remove the cap from the top of the font and ensure the font collar is present at the base of the font prior to attaching any duotight compatible short shanks

  2. Feed the length of beer line through the tap hole on the front of the font and feed the beer line through the slimline nut and convex collet on the inside of the font

  3. Push a 6.5mm x 8mm reducer onto the back of the duotight compatible short shank

  4. Feed the tail and thread of the duotight compatible short shank through the tap hole and align the curvature of the shank and the concave collet with the curvature of the font

  5. Push each length of beer line into a 6.5mm x 8mm reducer which is attached to a short shank

  6. Tighten the slimline nut onto the thread of the duotight compatible short shank to secure the shank to the font tower

  7. Repeat for all other duotight compatible short shanks and beer lines

  8. Feed the beer lines from the duotight compatible short shanks into the kegerator

  9. Attach the font to the top of the kegerator by screwing the font onto the font mounting points using four metric M5 stainless steel screws.

  10. Attach each EVABarrier beer line to a liquid ball lock disconnect or keg coupler

  11. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  12. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

Quadruple Tap Font

  1. First, attach the font to the top of the kegerator using four metric M5 stainless steel screws. The mounting points can be found on the inside of the font and can be attached using a long screwdriver or flexible drill bit

  2. Then attach the duotight compatible short shanks, duotight 6.5mm x 8mm reducer and beer line to the font tower as described in step 11. It is easiest to attach the shanks to the font tower in the order shown

  3. Feed the beer lines from the duotight compatible short shanks into the kegerator.

  4. Attach each EVABarrier beer line to a ball lock disconnect or keg coupler

  5. Hand-tighten the tap (sold separately) onto the duotight compatible short shank

  6. Tighten the short shank collar onto the tap using a 7 in 1 tap wrench/spanner

Installation Diagrams

Grand Deluxe 3 | Installation Diagrams

Benchy Sparkling Zero User Manual

Benchy Sparkling Zero - Under Bench Sparkling Water Carbonator & Chiller | User Manual & Setup Guide

Troubleshooting

Grand Deluxe 3 | Troubleshooting

Beer is too frothy or no beer pours when the tap is opened

  • Check that the pressure on the regulator is set to the correct PSI and that the keg is beer is not over carbonated. If the beer is over carbonated release the pressure in the keg by pulling on the pressure relief valve and then set the regulator to the correct PSI. Typically for most beers in a short draw system around 10-12psi will give a good pour

  • If the beer line is too short then it can pour with too much froth, consider increasing the length of your beer line. KL06224 4mm x 8mm EVABarrier will normally pour well at around 1.8-2m

  • If the beer contains a lot of hop matter there could be hop matter stuck in the liquid dip tube or liquid post of the keg. To check for and fix this, release the pressure in the keg by pulling on the pressure relief valve. Remove the liquid post using the correct sized wrench/spanner. Remove the liquid dip tube and ensure no hop matter is blocking the dip tube or the post

Kegerator is not cooling to the set temperature

  • If you are in a very hot environment remove the font tube(s) from the font tower and instead direct it into the kegerator to improve air flow throughout the fridge. This is because of ‘heat ingress’ into the system

  • Place a jug of water in the fridge and measure the temperature of the water after 12 hours in the fridge to determine if the thermostat is reading the correct temperature. If this needs to be adjusted please refer to Temperature Calibration

Operation

Grand Deluxe 3 | Operation

Operation | Dixell Controller

Front Panel Operation

Display Legend

Operation

Viewing the Set Point

Adjusting the Set Point Temperature

To Adjust the Set Point Temperature

Starting a manual Defrost Cycle

Programming Mode

The Dixell Controller has several advanced programabble features that can be tailired for individual situtations. In most ases, the default values will suit. However, as this is a commercial unit, we recommend programming the Defrost Cycle to a suitable length and interval to avoid ice build up. If ice is allowed to build up inside the compressor housing, this will negatively affect performance and potentially void warranty.

Enter Programming Mode

Adjusting Parameters

Adjust Hysteresis

Hysteresis is the allowed differential from the Set Point Temperature before the compressor (cooling) operates. Thus, if the Set Point Temperature is 2°C and the Hysteresis is 2°C then the compressor will operate when the internal temperature reads 4°C, and it will continue to operate until the Set Point Temperature of 2°C is reached. The default hysteresis is 2°C, which is appropriate for most circumstances.

Note: Decreasing the hysteresis can increase power consumption

To Adjust the Hysteresis [Hy]

  1. The Differential Range can be adjusted between 0.1-25°C or 1-45°F. The default is 4°C

Adjust Minimum Set Point [LS]

  1. The Minimum Set Point can be adjusted down to -55°C or -67°F. The default is 0°C

Adjust Maximum Set Point [US]

  1. The Maximum Set Point can be adjusted up to 99°C or °F. The default is 10°C

Temperature Probe Calibration [ot]

If there is a large variance between the displayed temperature (IE the temperature of the internal temperature probe and the actual internal temperature of the kegerator (as measureed by a calibrated thermometer) then the Temperature Offset can be adjusted from -9.9°C to +9.9°C

A Temperature Offset will offset the displayed temperature by the entered amount.

Thus, if the displayed temperature is 2°C but the actual internal temperature is 4°C, and offset of +2°C is required.

Note: In most cases this is not necessary to be adjusted. There will be minor temperature differences in the kegerator due to airflow etc. This may also be pre-adjusted in the factory.

To Adjust the Temperature Probe Offset [ot]

  1. The Probe Calibration Offset can be adjusted from -9.9°C to +9.9°C. This may be at a value other than 0°C due to factory calibration.

Change Display Units (Celsius/Fahrenheit) [CF]

Defrost Cycle Adjustments

The Grand Deluxe 3 range are commercial units. As such, they have very powerful compressors. It is important that an adequate Defrost Cycle is programmed in to ensure that ice does not build up on the cooling fins. Failure to program an adequate defrost cycle can reduce the performance of the unit and may also void warranty.

Defrost Interval (interval between defrost cycles) [id]

  • The Defrost Interval can be adjusted from 0-99 hours. The default is 6

Maximum defrost length [Nd]

  • The Maximum defrost length can be adjusted from 0-99 minutes. The default is 20

Beer Line may be too short. Please refer to for a guide to recommended lengths for beer line of various diameter

CO2 pressure may be too high. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this for more info

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Refer to to fix over-carbonated beer

CO2 pressure may be too low. Most short draw kegerator systems and beers are served at approx. 10-12psi. Please refer to this for more info

Beer Line may be too long. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may be over-carbonated. The keg will need to be de-carbonated by reducing excess CO2 pressure. Typically most beers in a short draw system are served at approx. 10-12psi. Refer to to fix over-carbonated beer

Beer Line may be too short. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may not be fully carbonated. Leave the keg hooked up to CO2 until full carbonation is achieved. Please refer to this for more info

Beer Line may be too long. Please refer to for a guide to recommended lengths for beer line of various diameter

Beer may be too cold.

Keg may be frozen. If the Set Point is too low or there is an issue with the temp probe calibration, the keg(s) may freeze. Check and correct the and Set Point of the kegerator

Kegerator may not be cold enough. Check and of the kegerator. 2°C is typically the correct temperature to achieve a good pour

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform to ensure the correct temperature is maintained

Possible Gas Leak. Perform an to check for potential CO2 leaks

Set Point may be too high. Check and of the kegerator. 2°C is typically the correct temperature to achieve a good pour

Not calibrated properly. If the kegerator is not cooling adequately but the compressor is cycling at the Set Point temperature the kegerator may require .

Kegerator may need calibrating. Check the actual internal temperature of the kegerator. If this is much higher than the indicated temperature then perform to ensure the correct temperature is maintained

Set Point temperature may be incorrect. . For best results set this to 2°C. Setting too low a temperature may cause freezing or performance issues

The Mk4 regulator comes as standard with an 8mm x FFL duotight Fitting ()

TIghtening Short Shank

Inspect inside the fan housing for ice build up. If there is visible ice build up run a manual defrost cycle by pressing theManual Defrost Button for more than 2 seconds to start a defrost cycle manually. The Grand Deluxe range are commercial kegerators with very powerful compressors. It is quite common to need to manually adjust the default Defrost Interval and Length settings to suit the conditions. Periodically inspect inside thew compressor housing for ice build up and increase the durtation cycle of the Defrost as required to prevent ice build up.

Display Set Point or (in Programming Mode) select Paramater of confirm operation

Begin Manual Defrost Cycle

Increase displayed value or (in Programming Mode) cycle through displayed values

Decrease displayed value or (in Programming Mode) cycle through displayed values

LED
MODE
DESCRIPTION

Push theButton - this will display the current Set Point Temperature

Hold theButton for 3 seconds until the display shows the current Set Point and the °C or °F symbol starts flashing

Use the or buttons to change the Set Point Temperature

Press theManual Defrost Button for more than 2 seconds to start a defrost cycle manually. The Defrost indicator will illuminate

Enter the Programming mode by pressing the Button and or buttons for 3 seconds. The °C or °F symbol will start flashing

Select the required parameter using theor buttons

When the desired parameter is displayed, press the Button to display the current stored value of the parameter

Use theor buttons to change the value of the parameter

Press the Button to store the new parameter. This will also move to the next parameter

To exit Programming Mode, press the Button and thebutton or wait for 15 seconds without pushing any buttons. This revert the controller.

The following parameters can be selected and adjusted in Programming Mode. To adjust any parameter, enter and navigate to the desired parameter

Enter and navigate to Hy using theor buttons

Use theor buttons to change the value of the parameter to the desired Hysteresis

Press the Button to store the new parameter. This will also move to the next parameter

Enter and navigate to LS using theor buttons

Use theor buttons to change the value of the parameter to the desired Minimum Set Point

Press the Button to store the new parameter. This will also move to the next parameter

Enter and navigate to US using theor buttons

Use theor buttons to change the value of the parameter to the desired Maximum Set Point

Press the Button to store the new parameter. This will also move to the next parameter

Enter and navigate to ot using theor buttons

Use theor buttons to change the value of the parameter to the desired Probe Calibration Offset

Press the Button to store the new parameter. This will also move to the next parameter

Enter and navigate to CF using theor buttons

Use theor buttons to cycle the display between Cesius (°C) and Fahrenheit (°F)

Press the Button to store the new parameter. This will also move to the next parameter

Enter and navigate to ot using theor buttons

Use theor buttons to change the value of the parameter to the desired Defrost Interval

Press the Button to store the new parameter. This will also move to the next parameter

Enter and navigate to ot using theor buttons

Use theor buttons to change the value of the parameter to the desired Defrost length

Press the Button to store the new parameter. This will also move to the next parameter

KL06880
this chart
Carbonation Chart
this guide
Carbonation Chart
this chart
this guide
this chart
Carbonation Chart
this chart
Increase the Set Point of the kegerator
calibration
adjust the Set Point
Offset Calibration
adjust the Set Point
Calibration
Offset Calibration
Check the Set Point temperature
Isolation Test
Programming Mode
Programming Mode
Programming Mode
Programming Mode
Programming Mode
Programming Mode
Programming Mode
Programming Mode

On

Compressor enabled

Flashing

Compressor Delay active

On

Defrost in progress

On

Fan enabled

Flashing

Fan on delay after Defrost

On

Current Temperature

Flashing

Programming Mode Active

Troubleshooting

Troubleshooting Benchy Sparkling Issues

OR

OR

Problem
Cause
Solution

Technical Specifications

Benchy Sparkling Zero | Technical Specifications

Specifications

  • Refridgerant: r600a (80 grams)

  • Cooling Power: 200 watts

  • PowerConsumption: 155 watts (idle power consumption less than 5 watts)

  • Capacity: about 25L per hour (based on 20C ambient temperature)

  • Input Gas: CO2 @ 2-3.5bar (8mm (5/16) OD Tube) Maximum 80psi (55psi recommended)

  • Input Water: Must be 1 bar (15psi) higher than gas pressure (6.35mm (1/4") OD Tube) Maximum 90psi (70psi recommended)

  • Sparkling/Chilled Water Out: 8mm (5/16") OD tube

  • Includes: 1.5m IEC Power Cable (AU plug)

Weight and Dimensions

  • 20.8kg empty

  • 22.8kg full of water

  • 320mm wide (including handles)

  • 420mm long

  • 380mm high

Ventilation and space requirements

  • 470mm deep cupboard minimum

  • 400mm high

  • 420mm wide

  • Shelf Load rating of 25kg

  • Requires minimum 50mm clearance at vents on sides and front of unit

Warnings and Installation Checklist

Benchy Sparkling Zero | Important Information

Warning

Before Installation

  1. Let the Benchy Sparkling sit for at least 24 hours after delivery or after sitting on its side before turning the unit on.

  2. Ensure the under-counter cupboard or bench top can support the weight of the Benchy Sparkling when full of water.

  3. Ensure there is adequate ventilation (at least 50mm on each vented side of the Benchy Sparkling) Do not exceed the pressures which are stated on the data plate. Do not set the reservoir temperature to below 2°C

Do not exceed the pressures which are stated on the data plate.

Do not set the reservoir temperature to below 2°C

Installation Checklist

Connections & Plumbing

Benchy Sparkling Zero | Under Bench Setup

Sparkling Water Out Plumbing

Chilled Still Water Out Plumbing

Insert 4mm x 8mm ID EVA Barrier hosing into the CHILLED OUT push in fitting. Attach this 4mm x 8mm ID EVA Barrier Tube to your chilled still water tap (if using your own tap)

Dispensing Sparkling Water Only

Mains Water Installation

Before connecting your mains water up to the Benchy Sparkling ensure that the sparkling water and cold-water outlets are connected to a tap or plugged and all push in fittings are connected and all hosing is secure.

IMPORTANT: For first time setup, keep the mains water supplying the Benchy Sparkling off until the unit has been connected to all dispensing taps and CO2.

IMPORTANT: In order for the Benchy Sparkling to function correctly and to ensure there are no leaks the mains water pressure must be regulated to no more than 80psi (70psi or less is recommnded). If the mains water pressure is not regulated then the internal float valve can be damaged by high pressure.

Damage to the float valve can cause mains water leaks and is not covered under warranty.

Ensure the tubing is pushed esecurely into eacxh fitting.

CO2 Gas Cylinder and Regulator Installation

Before attaching the regulator to the CO2 cylinder, unscrew the green PRV and replace with the grey PRV. This allows pressures over 60psi to be set without causing the PRV to engage.

IMPORTANT: After you have attached your Benchy Sparkling to your dispensing taps and connected your Gas supply and mains water supply EVA Barrier hosing to the push in fittings on the unit it is important to perform a leak test on the system. Failure to do so could result in your CO2 cylinder emptying faster than expected or water leaks occurring.

Leak Testing

It is essential to perform a pressure (leak) test prior to dispensing any sparkling or cold still water from the Benchy Sparkling.

The Benchy Sparkling need to be pressure tested to a pressure that is at least 1.5 times the pressure that will be used for dispensing. For example, if your dispensing pressure is 70 psi then the pressure test should be conducted at around 100psi.

Pressure Decay Test

  1. Ensure mains water into the Benchy Sparkling is turned off, the regulator adjustment knob is turned fully counter clockwise and the unit is connected too all dispensing taps

  2. Set the CO2 pressure on the regulator to 1.5 times the dispensing pressure by turning the adjustment knob on the regulator clockwise until the correct pressure is reached

  3. Turn the gas cylinder off and leave to sit for a few hours (overnight is preferred). Then check if the pressure on the regulator has decreased from the set pressure

If the pressure has dropped then this indicates that there is a leak in the system. The source of this leak needs to be determined and fixed before proceeding

Bubble (Air-leak) test

  1. Ensure mains water into the Benchy Sparkling is turned off, the regulator adjustment knob is turned fully counter clockwise and the unit is connected too all dispensing taps

  2. Set the pressure on the regulator to 1.5 times the dispensing pressure by turning the adjustment knob on the regulator clockwise

  3. Spray all connections with soapy water and look for the formation of bubbles. This includes all push fit connections and connections between the regulator and CO2 cylinder

If bubbles are formed at any of these connections this indicates a leak which needs to be fixed.

No sparkling water from tap

Incorrect pressure setup

The CO2 pressure must be 10-15psi lower than the mains pressure. Adjust the CO2 regulator until the CO2 pressure is lower than the main pressure by 15psi

Low mains pressure

If the CO2 is set to the recommended 55psi but only gas (not water) comes from the sparkling water tap then the mains pressure may be too low. You will need to

Incorrect plumbing

Ensure that the tap is correctly connected to the Sparkling Out push fitting of the Benchy Sparkling

No chilled still water from tap

Incorrect plumbing

Ensure that the tap is correctly connected to the Chilled Out push fitting of the Benchy Sparkling

Water not carbonated/not fizzy enough

Incorrect CO2 pressure

The CO2 pressure is mainly responsible for carbonation levels. The higher the CO2 pressure, the higher the carbonation. 55psi is the recommended level for good carbonation.

Internal reservoir not fully carbonated

Once the Benchy is setup, initial carbonation can take up to 48 hours. After this time continuous carbonation will be effective

Water too fizzy

CO2 pressure too high

Reduce the CO2 pressure (and mains water pressure as needed). 55psi is the recommened pressure for good carbonation levels

Sparkling and/or chilled water not cold

Incorrect setpoint temperature

Not enough time elapsed

There iis an internal 2L reservoir. This will take several hours to cool after the initial setup is complete. Continual cooling and carbonaion will be effective after this time

Warning If the Benchy has just been moved do not turn on unless it has been standing for at least 24 hours. Failure to do so will void warranty. Stand the Benchy in an upright position for at least 24 hours before plugging inot the mains socket.

Warning Ensure there is at least 30mm clearance on each vented side of the Benchy to allow adequate airflow. Not allowing adequate ventilation will void warranty, reduce performance and increase power consumption.

Warning Perform a pressure/leak test prior to use

Warning Do not exceed gas pressure or water pressure stated on the date plate

Warning Only use cold to warm water to clean product lines. Do not use hot water to clean product lines

The Benchy Sparkling is the easiest way to setup a sparkling water system. You can be enjoying chilled sparkling water in under 1 hour with this setup.

Insert 4mm x 8mm ID EVA Barrier hosing (sold separately ) into the SPARKLING OUT push in fitting. Attach this 4mm x 8mm ID EVA Barrier Tube to your sparkling water tap

If your tap features a 6.35mm OD fitting then the 4mm x 8mm ID EVA Barrier hosing can be stepped down using a duotight 6.35mm x 8mm reducer () sold separately.

To connect to the KL23917 - use the included 6.35mm joiner to connect to the barbs on the Dual Outlet Tap. Use a short length of included KL11143 - from the joiners. Connect the KL07481 - to the 6.35mm line, then connect the 8mm side of the duotight fitting to the Chilled and the Sparkling 8mm line out.

Please refer to the below

The Benchy Sparkling can also be used to dispense only sparkling water if preferred. To achieve this, simply plug the chilled still water OUT push in fitting with a

Install the included KL17756 onto your mains water supply valve which has a ½ inch thread. Run a length of KL11143 from the diverter valve to the KL42925 - . Install another length of 6.35mm PET Water Line from the inline pressure valve to the Water In on the Benchy Sparkling.

In order for the Benchy Sparkling to operate correctly, the CO2 pressure must be between 10-15psi less than the water pressure. Thus, with the KL42925 - installed, the CO2 pressure must be set to 55-60psi. This will typically provide a good level of carbonation.

If this level of carbonation is too high a KL26918 ) (not included) can be installed on the water line in order to lower the mains pressure from 70psi.

In order to reach good levels of carbonation the included 65psi green PRV (Pressure Relief Valve) on the regulator needs to be swapped for the KL03070

Tightly connect the KL07429 to your CO2 cylinder (or ) and ensure the regulator pressure adjustment knob is turned completely counter clockwise to set the pressure at 0psi. Push KL06224 into the duotight fitting on the regulator and then push this tubing into the Gas Inlet push in fitting on the Benchy Sparkling.

Use this link for an in-depth instructional video
Spakling Water Out | Benchy Sparkling
Chilled Water Out | Benchy Sparkling
Water In | Benchy Sparkling
KL06224
KL07481
Dual Water Outlet Tap (Still / Sparkling)
4mm x 6.3mm PET Water Line
duotight - 6.35mm Female x 8mm Female Reducers
KL06958 8mm duotight plug
duotight 6.35mm RO Filter System Diverter Valve
4mm x 6.3mm PET Water Line - 10m Roll
6.35mm (1/4″) In Line Pressure Limiting Valve - 70psi (490kpa) - NSF Watermark
6.35mm (1/4″) In Line Pressure Limiting Valve - 70psi
6.35mm duotight - Inline Regulator with integrated gauge 0-150psi (1/4'
Grey Pressure Release Valve (100psi)
Type 30 - MK4 Regulator (4.5bar PRV & 65psi Gauge)
KL01489
KL01496
EVA Barrier 4mm x 8mm Double Wall Hosing
Benchy Sparkling Under Counter Plumbing Diagram
install a pressure boosting pump
Check and adjust the setpoint temperature of the Benchy Sparkling to 2°C

Benchy Sparkling Initial Startup Procedure

Benchy Sparkling Zero | Initial Startup Procedure

Adjusting The Set Temperature

The Benchy Sparkling Zero should be set to to 2°C to ensure the sparkling/still water within the soda carbonator keg is cold without freezing the water lines or carbonated water. The unit should not be set below 2°C as there is a risk of the water freezing which can damage the Benchy Sparkling.

Benchy Sparkling Initial Startup Procedure

Please review the previous steps to ensure everything is connected correctly and a leak test has been performed and passed.

  1. Ensure the mains water supply and CO2 gas supply are turned off and the Benchy Sparkling is connected to your dispensing taps

  2. Open your taps for a few seconds to purge any air which is in the hosing between the Benchy Sparkling and the tap

  3. Enjoy a continuous supply of cold soda water and cold still water!

Expected time to carbonate after initial setup

NOTE: The Benchy Sparkling will provide an uninterrupted supply of chilled and sparkling carbonated water. THE INITIAL CARBONATION MAY TAKE 24-48 HOURS AFTER SETUP. After this time carbonation will be continous.

Plumbing options without access to a mains water supply

If you do not have access to a mains water supply - for example if you are using tank water or bore water - we suggest using a 12V self-priming diaphragm pump to increase the water pressure to 10-15 psi above the pressure on your regulator.

It is suggested that the pump you choose has an output pressure of at least 80psi and it has an auto pressure switch. The auto-pressure switch ensures that the pump provides a constant water pressure and switches off once that pressure

Benchy Sparkling Under Counter Plumbing Diagram

Using an Inline Regulator to adjust carbonation levels

For detailed instructions on the operation of the temperature controller refer to the

To check the set point termpature, press and release the Up button once. This will display the current set point temperature.

To change the set point temperature to the receommended setting of 2°C, press and hold the S button for at least 3 seconds to enter the parameter modifying mode. When the display shows parameter F1, Press the S Button again to show the current set point temperature. To change the set point press and hold the S Button and the Up or Down button until the desired set point temperature is displayed (2°C is the best setting). Once the desired temperature is displayed, press the Power button to confirm the temeprature setting otherwise it will not be saved.

Set the pressure on your CO2 regulator to your desired carbonation level (55psi recommended, no higher than 60psi). A higher gas pressure correlateds to a higher carbonation level and fizzier water. If you wish to have lower carbonation levels you will need to add a KL26918 in order to drop the water pressure such that there is a 10-15psi differential between CO2 presseure and water pressure.

Turn on the mains water pressure after double checking that the KL42925 - is correctly installed.

A self priming pump such as the KL24433 is ideal for this.

Benchy Sparkling Under Counter Plumbing Diagram

The included KL42925 - will maintain a constant, regulated mains pressure of 70psi (in areas where mains pressure is >70psi), which is well suited to a carbonation level of ~55psi.

If you wish to have lower levels of carbonation, then the mains pressure must be regulated to a lower pressure. It is important to ensure that the pressure differential between the CO2 pressure and the regulate mains water pressure is maintained at ~15psi. Hence, to acheive a CO2 pressure of 40psi (for relateively lower carbonation levels) a KL26918 must be used in addition to the Pressure Limiting Valve to further regulate the mains water pressure down to 55psi (for example).

The KL26918 Inline Regulator needs to be installed after the Pressure Limiting Valve and before the Check Valve. Please refer to the above

KegLand STC-1000 Instruction Manual
6.35mm duotight - Inline Regulator with integrated gauge 0-150psi (1/4
")
6.35mm (1/4″) In Line Pressure Limiting Valve - 70psi (490kpa) - NSF Watermark
Super Sucker - Siphon Pump (1/2' BSP)
6.35mm (1/4″) In Line Pressure Limiting Valve - 70psi (490kpa) - NSF Watermark
6.35mm duotight - Inline Regulator with integrated gauge 0-150psi (1/4')
Benchy Sparkling Under Counter Plumbing Diagram

HIZO NEO E13 Pizza Oven User Manual

HIZO NEO E13 Pizza Oven | User Manual & Safety Instructions

Parts & Accessories

HIZO NEO E13 Pizza Oven | Parts & Accessories

Parts List

Control Panel & Switch

A

Electric Pizza Oven

E

Lower Sensor

B

Pizza Stone

F

Cooling Fan

C

Upper Heating Unit

G

Upper Sensor

D

Lower Heating Unit

1

Left Preset Mode Display

8

Timer Knob

2

Temperature Knob

9

Timer Icon

3

Temperature Icon

10

Temperature Dial

4

Right Preset Mode Display

11

Power rate Dial

5

Air Power Icon

12

Timer Dial

6

Power Knob

13

Power Icon (Touch Control)

7

Stone Power Icon

14

ON/OFF Switch

HIZO NEO E13 Electric Pizza Oven
Parts Diagram

Cooking Functions

HIZO NEO E13 Pizza Oven | Cooking Functions

The HIZO NEO E13 has several pre-programmed cooking modes. When selected, the oven will set the temperature and element power to suitable levels for various cooking methods/outcomes

PAN PIZZA (233°C)

PAN PIZZA mode is set to 233°C. It is mainly for a thick, golden crust, crisp on the bottom, and loaded with toppings style pizza in an aluminum baking pan - think Sicilian, Chicago style etc. The user can adjust the cooking time according to the pizza size and fillings/toppings.

AIR FRY (235°C)

AIRFRY mode is set to 235°C. It can be used to cook fried food, like French fries, chicken wings, chicken nuggets, etc. This mode can has balanced power settings . Therefore, the users do not need to flip the food, which is usually required by the traditional airfryer.

BAKE (200°C)

BAKE mode is set to 200°C. In Bake mode, the top and bottom element power levels can be freely adjusted by the user to suit different pastries/cakes etc. Do not place oil or baking paper directly in the baking stone. Using the correct cookware/bakeware is required.

FROZEN

FROZEN Mode is designed for easy preparation of Ready To Eat frozen meals such as frozen pizza. When cooking the frozen food, please remove all the packing before you put the frozen food in to the oven. The frozen food should be put on a suitable plate or pan, not on the pizza stone directly. This can help keep the pizza stone clean.

NEW YORK (266°C)

NEW YORK PIZZA mode is set to 266°C. This traditional NEW YORK pizza style comes with chewy but crisp and tender texture and foldable slices .There are many topping options for New York style pizza - more ingredients require higher temperatures than pan pizza. The user can adjust the cooking time according to the pizza size and toppings.

Tips: Avoid ingredients with high water content. Increase the cooking time if more ingredients are used.

THIN CRISPY (238°C)

THIN & CRISPY PIZZA mode is set to 283°C. It is a type of uniformly thin crispy pizza with sauce typically spread to the very outside and toppings right up to the edge. The user can adjust the cooking time according to the pizza size and toppings. Tip 1: put the sauce and ingredients evenly on the flattened dough to help prevent dough bubbles forming during cooking..

Tip 2: You can bake the flattened dough to be half cooked in around 2 minutes. Remember to flip the dough and press it during baking to avoid the dough bubbles. Then put the sauce and ingredients evenly on the half cooked dough. Finish cooking for around 1:30 minutes. By doing this, the dough will be thinner and crispier.

NEAPOLITAN (433°C)

"NEAPOLITAN" PIZZA mode is set to 433°C. Famous for its airy and light crust with distinct blisters and leopard spotting produced (traditionally) by the high heat of a wood-fired oven. In this mode the oven provides more temperature compensation during cooking to help bake the perfect Neapolitan pizza, which requires very high temperatures and short cooking times. The higher the temperature, the more difficult it is to make a good pizza. To acheive the perfect Neapolitan pizza can require practice and perserverance. The user can adjust the cooking time according to the pizza size and toppings. Typically Neapolitan pizzas cook in 2 minutes or less.

STEAK (300°C)

"STEAK" mode is set to 300°C. The user can adjust the cooking time according to the steak size and cut. Tips: It is very important to choose heat- resistant cookingware for high temperatures, such as cast iron plates or pans, because high temperatures can damage the coating of some non heat-resistant cookingware. The cast iron plate (or similar) should be put in the oven at the beginning of preheating to ensure it gets hot enough. When preheating finishes, place the steak on the cast iron plate and cook, flipping once, until the desired level of 'doneness' is reached. You decide the cooking time according to the degree of cooking that you like.

MANUAL

MANUAL mode is reached by rotating the knob past the Preset options. The user can choose a temperature from 100°C to 450°C and can adjust the working power of top and bottom heating according to different food, cooking styles and personal preference. This enables you to fully customise how the oven functions. Considering this degree of customisation, MANUAL mode is recommended for the experienced cook or users who can operate the oven well.

Warranty (Australia)

Benchy Sparkling Zero | Warranty Information

The Benchy Sparkling comes with a 12-month Warranty when sold in Australia.

Warranty does not cover product failure as a result of installation or operating procedure not in accordance with installation and operating guidelines as described in the instruction manual.

Safety Instructions

HIZO NEO E13 Pizza Oven | Safety Instructions

Technical Specifications

13" Electric Pizza Oven | Dual Zone Digital Control

MODEL
HIZO-E13-A-NEO

VOLTAGE

220-240V ~ 50/60Hz

POWER

1800-2140W

TEMPERATURE

100°C~450°C

DIMENSIONS

600x520x280 (DxWxH)

Safety Instructions

Indicates that the marked area can be hot and should not be touched without taking care

DO NOT touch hot surfaces. Use handles or knobs

Remove and safely discard all packing materials immediately upon unpacking to eliminate a choking hazard for young children

DO NOT immerse cord, plugor oven body in water or other liquid to protect against electric shock

Close supervision is necessary when any appliance is used by or near children. Keep the appliance and its cord out of reach of children

DO NOT use this appliance for anything other than its intended use. Misuse may cause injury.

DO NOT use this appliance near the edge of a counter or table. Ensure the surface is stable, level, dry, heat-resistant and clean.

DO NOT use oils/fats, such as butter, olive oil, and margarine, when cooking over 260°C to avoid the risk of smoke and property damage due to smoke.

DO NOT use this appliance on (or close to) a hot gas or electric burner.

DO NOT let the power cord hang over the edge of a table or counter, touch hot surfaces or become knotted or tangled.

Unplug from outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts, and before cleaning the appliance.

DO NOT operate the appliance with a damaged cord or plug, or after the appliance malfunctions or has been damaged inany manner.

DO NOT lay cooking utensils, pans or dishes on the glass door.

DO NOT store any item on top of the oven when in operation.

Extreme caution must be used when moving appliance containing hot oil or other hot liquids.

Keep the oven clean and DO NOT allow excess grease or ash to collect inside. Doing so significantly increases the chances of a grease fire and additional smoke which taint the flavor of the food.

When choosing a place to use your oven, make sure there is room for adequate ventilation on all sides.

DO NOT cover any part of the oven with metal foil. This will cause overheating of the oven.

DO NOT rest anything on the door once open. Avoid items dropping onto the inside of the door.

This appliance can't be used or cleaned by children and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge.

Children shall not play with the appliance.

Refer here for user maintenance.

Refer here for cleaning surfaces in contact with food.

Household use only

This appliance is intended to be used in household and similar applications such as:

- staff kitchen areas in shops, offices and other working environments;

-farm houses;

-by clients in hotels, motels and other residential type environments;

-bed and breakfast type environments.

Quick Start Guide

HIZO NEO E13 Pizza Oven | Quick Start Guide

Quick Start

1. Take your oven out of the packing using the handholds on the side of the oven

2. Set the product on the surface that is stable, level, dry, heat­ resistant and clean allowing for safe operation.

3. Make sure ON/OFF Switch is in the OFF position before plugging the pizza oven into a power outlet.

CAUTION: This Oven is designed to be used with 220-240V outlets only. If you using an extension cord, make sure that its marked electrical rating is at least as per the appliance's electrical rating (2140W).

POWER SUPPLY LEAD

A short power supply lead is provided to reduce the hazards of entanglement or tripping over a longer cord. Longer detachable power-supply cords or extension cords may be used if care is exercised in their use.

If an extension cord is used:

1. The marked electrical rating of the extension lead should be at least as great as the electric rating of the appliance.

2. The lead should be arranged so that it will not drape over the countertop or tabletop where it can be pulled on by children or tripped over unintentionally.

3. If the appliance is of the grounded type, the extension leadshould be a grounded­ type 3-wire lead.

4. Outdoor extension leads should be used with outdoor use products and are surface marked with the suffix letter "W" and with a tag stating "Suitable for use with outdoor appliances." The connection to an extension cord should be kept dry and off the ground.

4. Make sure the cable doesn't run under the appliance or drape over the edge of the countertop or tabletop where it can be pulled on or tripped over. Do not use outlet below countertop surface.

5. Take the pizza stone out of its packaging and slide it carefully into the oven

CAUTION: This oven comes with two temperature sensors on the side wall and the bottom of the oven's cavity. Avoid hitting the temperature sensors when placing the pizza stone into inside of the oven.

6. Make sure there is space around the product to allow for safe operation.

Make sure there is enough space on the right hand side to access the ON/OFF Switch. Make sure there is sufficient clearnace at the front to allow the oven's door to fully open. The area above the oven should be clear.

DO NOT place oven inside an enclosed space.

7. Power On

Turn on the ON/OFF Switch on the side. The Power Icon light will come on and the oven will enter Standby Mode.

Touch the Power Icon to quit STandby Mode and activate Preset Mode Display

8. Power Off

Touch the Power Icon on the front panel of the oven to power off the oven. The oven will switch into Standby Mode. In standby mode the oven fans continue to run in order to rapidly cool the oven and its electronics. Please wait until it cools down fully.

NOTE:I f the oven hasn't been used for 45 minutes, it will switch into Standby Mode to conserve energy and will automatically enter a cool-down cycle.

TEMPERATURE KNOB

1. Rotate the Temperature Knob clockwise to select the Preset Mode you want.

2. Once the desired temperature or Mode is selected the oven will begin preheating.

3. To activate Manual Mode, keep rotating the Temperature Knob to select your ideal target temperature. Clockwise to increase the target temperature or anticlockwise to decrease the target temperature.

4. In Manual Mode, the temperature can be set from l00°C to 450°C (Min to Max)

NOTE: For safety every time the target temperature is reached the alarm will sound as a reminder

Reading The Temperature Display

1. The Temperature Icon and Current Temperature will flash during heating.

2. The Target Temperature will be a single solid bar on the display.

3. The flashing Scale or Figure shows Current Temperature.

4. Behind the Current Temperature, solid scales and figures show the progress to Target Temperature during heating up.

5. After reaching Target Temperature all scales and figures will be solid, and oven will beep to indicate it is ready for cooking.

Over Or Under Temperature Alerts

1. To monitor the oven's temperature and performance, the oven will sound a long alarm for several seconds if the temperature drops or exceeds the set temperture during operation.

2. When the temperature drops below the set temperature, the oven elements will turn back on to heat up. The Current Temperature display will flash until it reaches the Target Ternperature.

3. When over temperature, the oven will stop heating up until the Target Temperature is reached. If safe and in a closely supervised situation, opening the door helps with decreasing the temperature inside.

CAUTION: The inner surfaces of the door can be extremely hot! Only use the handle when opening and closing the door.

WARNING: Close supervision is necessary when any appliance is used by or near children. Keep the appliance and its lead out of reach of children.

4. The oven always automatically adjusts its power to keep Target Ternperature.

5. After reaching Target Temperature all scales and figures will be solid, and oven will beep and is ready for cooking.

POWER KNOB

The Power Knob in the middle shifts power between the top heat elements of air and the bottom heat element (pizza stone). This can be adjusted to suit cooking style and desired cooking outcome.

1. Rotate the Power Knob clockwise to increase the power to the bottom element (pizza stone) and decrease power to the top element (oven air temperature).

2. Rotate the Power Knob anticlockwise to increase the power to the top element (oven air temperature) and decrease power to the bottom element (pizza stone)

3. The Power Balanace Adjustment can be adjusted at any point during cooking.

NOTE: The Power Balance will be set automatically when using the preset temperature modes. If seting this manually to acheive the desired outcome some experimentation may be required to acheive the best combination of heat and power output.

OFF-DELAY FUNCTION

NOTE: This function works in conjunction with the Timer.

The Off-Delay Function will turn the oven off once the timer has completed.

1. Press and hold Timer Knob for 3 seconds to activate the OFF-DELAY function. The Red Power Icon Timer Icon will illuminate when the Off-Delay Function is activated.

2. When timer countdown complete, the oven will quit the current Mode and return to Standby Mode. Both elements will turn off.

3. Press and hold Timer Knob for 3 seconds again to deactivate OFF-DELAY function. The Red Power Icon will turn off.

TIMER KNOB

NOTE: The Timer function is independent of the oven operation. When the timer finishes counting down, the oven will beep and will keep operating to maintaining the target temperature. You can activate the OFF-DELAY Function to link Timer function with the Power Switch. When the OFF­ DELAY function is activated, the oven will turn back into Standby Mode after finishing the timer countdown.

1. Rotate the Timer Knob clockwise to increase the length of the timer (up to 20 minutes).

2. Rotate the Timer Knob anticlockwise to decrease the length of the timer.

3. The Timer allows you to choose 30 second increments when timer duration is under 4 minutes to allow better accuracy when cooking pizza.

4. Press the Timer Knob to confirm or cancel the timer function.

5. Timer scales and figures will be flash when shifting timer. Timer will be confirmed if there is inactivity for 3 seconds.

6. The oven will always alarm with "beep" when finishing countdown. Pressing or slightly rotating timer knob will stopthe alarm and activate timer function to ready mode again.

Settings Guide

HIZO NEO E13 Pizza Oven | Settings Guide

To lodge a warranty claim in Australia please forward as many visual pieces of supporting information and a detailed description of your issue to

If you purchased your unit from an international distributor, you will be required to go through their warranty claims process. For full terms and conditions, please visit our

Hot Surface Warning

Warning Improper use of the grounding plug can result in electric shock. To prevent electric shock, unplug before cleaning

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.

The appliance is not intended to be operated by means of an external timer or separate remote-control system.

WARNING: Before turning off the ON/OFF switch or disconnecting from the outlet, let the oven cool down fully in Standby Mode. This will take around 10 minutes.

WARNING: Before moving the oven, leave oven to cool for at least 90 minutes.

MODE
TEMPERATURE
TOP ELEMENT (AIR) POWER
BOTTOM ELEMENT (STONE) POWER
TMER SETTING
beer@kegland.com.au
website

FROZEN

200°C

5

5

20' 00"

BAKE

200°C

9

18' 00"

AIR FRY

250°C

3

7

12' 00"

PAN PIZZA

233°C

6

4

08' 00"

NEW YORK

266°C

6

4

07' 00"

THIN CRISPY

283°C

2

8

04'00"

NEAPOLITAN

433°C

9

01' 30"

STEAK

300°C

10

0

MANUAL

100 - 450 °C

10-0

0-10

00'30" - 20'00"

Remove oven from packaging

Troubleshooting

HIZO NEO E13 Pizza Oven | Troubleshooting

PROBLEM
LIKELY CAUSE
SOLUTION

Uncooked pizza sticks to peel

Not enough flour on bottom; pizza sat too long on peel; too many toppings

Ensure the dough is well floured .Make sure the dough can move freely on bench/peel. Add more flour to base if it doesn't slide around. Keeping the toppings light makes pizza easier to launch. Do not let the topped pizza sit on the peel for more than 2 minutes as the moisture in yothe ur dough will cause it to stick. Use quick, short movements to swiftly pull the peel back after placing the pizza on the stone.

Oven smokes excessively during baking

Too much flour on the stone; oils/fats cause smoke.

Use just enough flour on your base to prevent the pizza from sticking to the peel. Excess flour bums and creates smoke inside the oven. Also do not open door excessively during baking pizza. Do not use oils/fats when cooking over 260°C.

Pizza's base is raw, but toppings are burnt

Too much heat to the top element; Thicker pizza also with more toppings.

Use the Power Knob to decrease power to the top and increase power to the bottom. Note that thicker pizza with more toppings need lower oven temperatures and longer times to cook.

Pizza base is undercooked

Stone not hot enough; Base is too thick

Try making the base thinner. For Neapolitan pizza, stretch out the base until you can all but see through the dough. For thicker base pizza, decrease the target temperature, increase the power on the bottom and increase the length of cooking time.

Pizza base is overcooked/burnt.

The stone is too hot. Too much flour between pizza base and stone.

To bake thicker pizzas, use lower temperatures and increasing cooking times help to get good results. If the pizza base is undercooked it is necessary to stretch the base thinner and to use as little flour as possible in high temperature pizza cooking. Many pizzaiolos use semolina flour to launch pizzas.

Food catches on fire

Food is overcooked; Excess flour or baked­ on food on stone; Oils/fats can cause fire.

Cook for a longer time at a lower temperature. Do not use oils/fats such as butter, olive oil and margarine over 260°C. Excess flour and burnt food on the stone can ignite at high temperatures. If this happens, keep the door closed and the flames will extinguish themselves. If flames are not extinguished within a few seconds, unplug the unit

The oven makes noise after it is turned off

The cooling fans are turned on

This is normal. The oven has built in cooling fans to protect the electronics due to the high heat that can be generated during use. After the oven is turned off but still plugged in, the fans will run automatically to help cool the oven to a safe temeprature. Please do not unplug the oven until it is sufficiently cool and the fans have turned off

The oven does not tun off automatically ewhen the timer is finished

Oven's OFF-DELAY

function is not activated.

The oven is designed to cook continuously. It doe snot turn off when the timer finishes. You can press and hold the Timer Knob to activate the OFF­ DELAY function. In this function, the oven will turn off and switch back into Standby mode to cool down automatically after timer countdown has finished.

Cleaning & Maintenance

HIZO NEO E13 Pizza Oven | Cleaning & Maintenance

PIZZA STONE

1. Allow the pizza stone to cool completely before cleaning.

2. DO NOT use the pizza stone over an open flame.

3. DO NOT cool the stone with water or use it when damp.

4. DO NOT use a metal spatula or knife, as these can scratch the stone.

5. DO NOT place frozen foods onto the stone if using temperatures in excess of 150°C. Avoid extreme temperature changes to the stone.

6. DO NOT apply oil to the stone.

7. DO NOT get the stone wet or immerse it in water, which could damage the stone. The stone is NOT dishwasher safe.

8. CAUTION: The stone is very hot during use and stays hot for a long time after use.

9. The stone is fragile and can break if bumped or dropped.

10. Wait until the stone and the oven fully cool down, then carefully slide the stone out of the oven and gently remove any loose or large burnt debris and ash. If needed, flip the stone over to brush off the underside.

11. Gently flip it over and slide it back into the oven. The debris on the underside of the stone will burn away the next time you use the oven.

12. Only store the pizza stone inside the oven keeping in dry, cool and clean condition. DO NOT store food or other items in the oven cavity.

13. It is important to remove as much debris/stuck-on food from stone as possible to minimize smoking. Keep your stone clean helps the dough make good contact with the stone during cooking.

OVEN INTERIOR AND EXTERIOR

1. Store your oven indoors in dry conditions when not in use.

2. DO NOT lean on or put items on top of oven. Doing so could damage oven.

3. Keep your oven clean while in storage.

4. Unplug from outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts, and before cleaning the appliance.

5. DO NOT clean with metal scouring pads oroven cleaners because they will damage the oven. Pieces can break off the pad and touch electrical parts, creating a risk of electric shock.

6. To clean the outside of your pizza oven, wait until it's cool, unplug it and use a lightly damp cloth to wipe the oven body. Dry with a clean towel right away.

GLASS DOOR

1. DO NOT lay cooking utensils, pans or dishes on the glass door.

2. Wait until oven is completely cool before cleaning the glass door.

3. You can remove grease using dry paper towels or a dry cloth. For more thorough cleaning, use warm, soapy water.

4. Make sure the glass door, pizza stone and oven is completely dry before turning it on to use again.

Error Codes

HIZO NEO E13 Pizza Oven | Error Codes

ERROR 1
ERROR 2

Stone Over Temperature

Air Over Temperature

On Power Knob display, Red Scale and Stone Power Icon flash.

Long alarm sounds.

On Power Knob display, Red Scale and Air Power Icon flash.

Long alarm sounds.

ERROR 3
ERROR 4

Air & Stone Over Temperature

PCB Top Temperature Sensor Open Circuit

On Power Knob display, Red Scale, Stone and Air Power Icons flash.

Long alarm sounds.

On Power Knob display, the left side two short scales flash.

Long alarm sounds.

ERROR 5
ERROR 6

PCB Bottom Temperature Sensor Open Circuit

PCB Top Temperature Sensor Open Circuit

On Power Knob display, Red Scale, Stone and Air Power Icons flash.

Long alarm sounds.

On Power Knob display, the left side long white scale flashes.

Long alarm sounds.

ERROR 7
ERROR 8

PCB Bottom Temperature Sensor Short Circuit

PCB Communications Fault

On Power Knob display, the RIght side long white scale flashes.

Long alarm sounds.

On Power Knob display, the lower Left side

white scale and a lower Right side white scale

flash. Long alarm sounds.

Single, Double and Triple Font Kits

KegLand Undercover / Build In / Semi-Integrated Kegerator | Single, Double and Triple Font Kits

  1. Feed this through the gas inlet into the kegerator.

  2. Cut an approximately 1m length of 5mm x 8mm EVABarrier gas line from the end

  3. Cut this section into approx 2 x 50cm lengths

  4. Push each length into the 8mm duotight Equal Tee Piece

  5. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Triple Font

  1. Feed this through the gas inlet into the kegerator.

  2. Cut an approximately 1.5m length of 5mm x 8mm EVABarrier gas line from the end

  3. Cut this section into approx 3 x 50cm lengths

  4. Push each length into the 8mm duotight Equal Tee Piece

  5. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Quad Font

  1. Feed this through the gas inlet into the kegerator.

  2. Cut an approximately 2m length of 5mm x 8mm EVABarrier gas line from the end

  3. Cut this section into approx 4 x 50cm lengths

  4. Push each length into the 8mm duotight Equal Tee Piece

  5. Insert the remaining length of 5mm x 8mm EVABarrier (that is connected to the regulator) into the the Equal Tee

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Double Gas Line Configuration

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Triple Gas Line Configuration

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

Double check that the the 5mm x 8mm EVABarrier gas line is securely connected to the or regulator

Quadruple Gas Line Configuration

Connect the other end of the EVABarrier to the duotight fitting on the coupler or a Ball Lock Disconnect. The fitting will depend on the kegerator setup - whether it is for beer or for

commercial (brewery made)
homebrew
commercial (brewery made)
homebrew
commercial (brewery made)
homebrew
MK4
MK5
MK4
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Integrating the UnderCover Kegerator into a kitchen cabinet