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Preparation & Setup

Series 4 User Guide | Preparation & Setup

Installation & Setup

Preparation

Remove and check all items from inside the kegerator

Remove any protective film and tape from the kegerator

Inspect kegerator for any damage that may have incurred in transit including liquid or oil marks inside packaging. If any damage is noted contact your retailer

Castor Wheels Installation

Make sure the kegerator is empty

Carefully lay the kegerator on its side on a soft surface such as carpet, cardboard or a towel. NOTE: Ensure the kegerator is tipped onto the right hand side (as seen from the front). Tipping the kegerator towards the inlet side of the compressor will decrease the chance of oil migrating into refrigerant line which can cause cooling and noise issues

Unscrew the feet from the base of the kegerator

Remove the screws in the base of the kegerator in each corner. These are pre-installed screws that are used to mount the castor wheels. NOTE: These can be quite tight from the factory. A 5/16" socket or wrench will allow more leverage than a Philips driver if required

The two locking castor wheels should be installed towards the front of the kegerator

Position the kegerator back upright and leave for a minimum 1 hour before turning it on to allow the refrigerant gas to settle. If installing the castors shortly after receiving the kegerator, leave the kegerator upright for a minimum of 24 hours before turning it on

NOTE: The screw holes may be filled with foam and have a foil covering. If this is the case push and thread the screws through the foam or foil. The screw will then catch on the thread allowing it to be screwed in completely

Position the guard rail so the feet line up with the holes in the top of the kegerator

Push the feet of the railing firmly into the holes

Align the four holes in the bracket with the four studs on the back of the kegerator

Insert the studs into the holes and then push the bracket down firmly to secure it

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder then tighten further with a 7 in 1 tool or a suitable wrench

Ensure the CO2 cylinder is off by turning the cylinder valve handle clockwise

Ensure the regulator dial is completely unscrewed and there is a nylon regulator washer between the type 30 nut and stem and the CO2 cylinder

Hand tighten the nut and stem onto the CO2 cylinder using the knurled grip. MK5 Regulators can be hand tightened due to the new spigot seal design that easily compresses

The MK4 regulator comes as standard with a

Thread the KL06880 duotight fitting onto the regulator by hand, then tighten gently with a 7 in 1 tool or a suitable wrench. NOTE: DO not over tighten as this may cause the duotight fitting to split

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the KL06880 duotight fitting, ensuring it is inserted up to the line as marked on the fitting (approx. 22mm)

The MK5 regulator comes as standard with an 8mm duotight ball valve and integrated check valve

Ensure the end of 8mm EVABarrier is free of burrs and is a clean, 90° cut

Push the line firmly into the duotight fitting, ensuring it is inserted fully (approx.22mm)

Ensure the ball valve is opened before using the MK5 Regulator

Unscrew one of the caps on the back of the Series X and feed the EVABarrier gas line through the hole

Please refer to the for a detailed guide on the different types of fonts

Please refer to the for assembly instructions for the different types of beer and gas connections

Please refer to the for details on getting the system balanced for a great pour

Chrome Plated Guard Rail Installation

CO2 Cylinder Bracket Installation (optional)

Installing Regulator onto the CO2 Cylinder

Attach 8mm EVABarrier gas line to the Regulator

KL07429 MK4 Regulator

KL30670 MK5 Regulator

Feed the 8mm EVABarrier gas line into the Kegerator

Setup Font, Taps and Beer line(s)

Connect gas & beer lines to coupler or disconnects

Balance Beer Lines and Carbonation levels

KL06880 8mm x FFL duotight fitting
Font Assembly
Keg Types guide
Balancing Kegerator Lines & CO2 guide
KL07429 MK4 Regulator
KL30670 MK5 Regulator

Keg Types

Series 4 User Guide | Different Keg Types

Different Keg Types

When setting up a kegerator system at home, it is important to understand the differences between the two main types of keg on the market.

The different kegs require different gas and beer line fittings inside the kegerator. Other components of the kegerator (taps, font etc) are interchangeable. The way in which the beer line and gas line is attached to the keg is the main point of difference.

We divide kegerators into two types: Commercial (Brewery Made) Kegerator setups and Homebrew Kegerator setups. Kegs in both types are available in multiple sizes.

It is possible to mix and match keg styles in the one kegerator, provided the kegs are small enough to fit. Simply use the correct connection (coupler or ball lock disconnects) on ach beer and gas line to allow this.

For example, you may wish to have a TALOS keg of craft beer on tap, as well as on demand soda water in a 19L keg. In that case, one beer/gas line would be terminated with an A Type Coupler, and the other would have a gas and a liquid ball lock disconnect.

Choose the type of connector used to see how to set each gas line up

Cover

Commercial Kegs & Couplers

Cover

Homebrew Kegs & Disconnects

Guide to Homebrew/Cornelius Kegs & Disconnects

Series 4 User Guide | Homebrew/Cornelius Kegs & Disconnects

Cornelius (Homebrew) Kegs

There are two different styles of Cornelius kegs: Ball Lock and Pin Lock. Pin Lock kegs are not really in common use now. Any Cornelius style kegs purchased from KegLand will have Ball Lock fittings.

Ball Lock fittings can be identified by the posts on the keg or tapping head and require the use of Ball Lock Disconnects:

Ball Lock fittings | Cornelius Kegs

There are several types of Ball Lock keg available, including standard stainless 19L and 9.5L Cornelius Kegs, stainless Mini Kegs and also OXEBAR kegs in 20L, 8L and 4L sizes. If using Mini Kegs or 4L or 8L OXEBAR Kegs you will also need a ball lock tapping head.

To carbonate and dispense from a homebrew style keg you will need to use disconnects. These come in two different categories which are specific for ball-lock or pin-lock kegs. Balllock kegs require ball-lock disconnects and pin-lock kegs require pin-lock disconnects

Each keg requires a liquid disconnect (black) and a gas disconnect (grey). Due to the design of the posts on the keg a liquid disconnect can only be used on the black liquid (OUT) post and a gas disconnect can only be used on the grey gas (IN) post.

Before connecting EVABarrier to duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

If the EVABarrier has been used previously, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

To remove EVABarrier froma duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

Inserting EVABarrier hose into duotight fittings

Removing EVABarrier Hose from duotight fittings

Tube Cutter
Using a 7 in 1 tool to remove EVABarrier from a duotight fitting

Guide to Commercial Kegs & Couplers

Series 4 User Guide | Comerrcial Kegs & Couplers

Commercial (Brewery Made) Style Kegs

Commercial kegs primarily come in a range of sizes; 20L, 30L and 50L. 50L kegs are the most common size. Commercial kegs come in three main styles: A-type, D-type and S-type. These three types of commercial kegs can be distinguished by the shape of their spear (shown below).

In Australia A-type and D-type kegs are the most common. You will need to buy the specific keg coupler to fit the keg type, make sure that prior to buying a kegerator you know which type of keg you will be using and which keg coupler is required to dispense from this keg.

As a general rule, CUB and related breweries use D-Type Couplers, all other breweries use A-Type Couplers. S-Type Couplers are typically only used for fully imported beers.

The following diagram shows the different ypes of spear available:

Different commercial spear/coupler styles

Once you have the correct coupler to suit your keg it will need to be assembled and connected to the beer and gas line.

On a keg coupler there is an inlet for gas and an outlet for liquid. The gas inlet is positioned on a 45-degree angle and the liquid outlet is positioned vertically. It is important to connect the gas line and beer line to the correct inlet and outlet.

Inside the KegLand coupler box you will find two types of one-way check valves: a gas duck bill valve and a liquid torpedo check piece.

The duck bill valve is used for the gas inlet and the torpedo check piece or non-return ball is used for the liquid outlet. In a homebrew setting it may only be necessary to use a check valve in the gas inlet to prevent liquid flowing back in to the regulator.

To install the gas duck bill valve, remove the black EPDM washer from inside the 5/8” duotight fitting on the gas inlet and then insert the gas duck bill valve into the opening (as shown below). Then screw the duotight fitting back onto the coupler.

To install the liquid torpedo check piece, remove the 5/8” duotight fitting keeping the black EPDM washer in place, then insert the ball and cage (in the order shown below) and then finally screw the duotight fitting back onto the coupler. NOTE: The closed part of the cage must be at the top to hold the ball in place, otherwise this can block the beer from flowing.

Prior to attaching the keg coupler onto the keg make sure that a gas line is connected to the gas inlet and this gas line is connected to a regulator and a beer line is connected to the liquid outlet and this beer line is connected to a tap. Attaching the keg to the keg coupler is usually the last step of the kegerator setup.

Slide the keg coupler over the groove on the top of the keg then firmly depress the handle to tap the keg. NOTE: To fit a 50L keg with an A-type keg coupler into a kegerator or if your keg is a DIN style keg (tall skinny style) you will need to use a KL00390

Push the coupler into the opening of the spear and then rotate firmly clockwise to attach the coupler to the spear. Then firmly depress the handle to tap the keg.

More detailed instructions on how to assemble and operate a keg coupler can be seen in this video:

Before connecting EVABarrier ito duotight push fittings, ensure that the EVABarrier is cut at a straight and clean right angle using a sharp utility knife or (ideally) a KL07689

If the EVABarrier has been used previousLY, it is a good idea to cut off 20mm or so as the end may be marred from the teeth in a duotight collet.

Gen 3 duotight fittings are marked with a depth indicator. You can hold the EVABarrier against the fitting up to the line and make a small mark to ensure you have fully inserted the EVABarrier into the duotight fitting. The EVABarrier must be inserted deeply enough that it is engaged by both internal o-rings - approximately 22mm.

Once inserted, pull on the EVABarrier to ensure it is secure. If it comes out easily please follow the above steps again to ensure a good, tight, secure fit.

NOTE: duotight collets are colour coded to represent the appropriate EVABarrier tubing diameter. 6.35mm collets are green, 8mm are black and 9.5mm are blue

To remove EVABarrier from a duotight fitting, push down on the collet of the duotight fitting. The correct sized notch in a 7 in 1 tool is ideal for this as the collet needs to be held down concentrically.

While holding the collet down, simultaneously pull the EVABarrier out of the fitting.

Once the hose is removed cut the burred end off with a tube cutter or Stanley knife to produce a clean straight cut, this aids with forming an airtight seal.

KegLand Commercial Couplers are supplied with duotight fittings that make connecting EVABarrier gas and beer line quite easy.

However, if you plan on switching couplers or wish to use an alternative connection method that allows a bit more customisation, we recommend replacing the duotight fittings with Ball Lock Posts. When adding Ball Lock Posts to a coupler setup, it is recommended to also add a KL00390 which will make it easier to fit a 50L keg.

You will also need a KL00840 and a KL00833 which will replace the duotight fittings on the coupler and allow you to use Ball Lock Disconnects on the beer and gas line instead

Keg Coupler Assembly

How to use Keg Couplers

A-Type Keg Coupler

D-Type and S-Type Couplers

Inserting EVABarrier hose into duotight fittings

Removing EVABarrier Hose from duotight fittings

Using Ball Lock DIsconnects with Commercial Couplers

Low Profile Elbow Bend
Tube Cutter
Low Profile Elbow Bend
Cornelius Type Ball Lock Post 5/8 Liquid
Cornelius Type Ball Lock Post 5/8 Gas
Inlet/outlet | A Type Keg Coupler
Using a 7 in 1 tool to remove EVABarrier from a duotight fitting
Couplers adapted for Ball Lock Posts
Commercial Keg Couplers